---===SME_1308_00003_0001.djvu===---
Shop Manual 
chassis 
Pub.No.00ELT0034, MAY 2013 
(EURO 5 b+. EURO VI) 
---===SME_1308_00003_0001.djvu===---
Shop Manual 
chassis 
Pub.No.00ELT0034, MAY 2013 
(EURO 5 b+. EURO VI) 
---===SME_1308_00003_0002.djvu===---
00 
22E 
24 
25 
26A 
26B 
26C 
35 
21 
22A 
22B 
35E 
41 
42 
36 
37A 
37B 
GROUP INDEX 
43 
51 
52 
52E 
55 
27 
31 
33A 
33B 
34 
55E 
GENERAL ................................................ 
CLUTCH ................................................... 
GEARBOX <M038: DUONIC 
® 
> ............... 
GEARBOX <M038> ................................. 
DUONIC 
® 
................................................. 
TRANSFER .............................................. 
PROPELLER SHAFT ............................... 
FRONT AXLE 
<RIGID LEAF SUSPENSION (FE)> ........ 
FRONT AXLE 
<RIGID LEAF SUSPENSION (FG)> ........ 
FRONT AXLE 
<INDEPENDENT SUSPENSION> ........... 
REAR AXLE ............................................. 
WHEEL, TYRE ......................................... 
FRONT SUSPENSION 
<RIGID LEAF TYPE> ............................... 
FRONT SUSPENSION 
<INDEPENDENT TYPE> ......................... 
REAR SUSPENSION ............................... 
BRAKE ..................................................... 
ABS/ESP 
® 
/ASR ....................................... 
PARKING BRAKE.................................... 
STEERING 
<RIGID LEAF SUSPENSION>................. 
STEERING 
<INDEPENDENT SUSPENSION> ........... 
BUMPER, FRAME ................................... 
CAB MOUNTING, TILT ............................ 
DOOR ....................................................... 
EXTERIOR ............................................... 
INTERIOR................................................. 
SUPPLEMENTAL 
RESTRAINT SYSTEM (SRS)................... 
HEATER, AIR-CONDITIONER................. 
FULL AUTO AIR-CONDITIONER ............ 
FOREWORD 
This Shop Manual is published for the information and 
guidance of personnel responsible for maintenance of 
Mitsubishi Fuso CANTER series trucks, and includes pro- 
cedures for adjustment and maintenance services. 
We earnestly look forward to seeing that this manual is 
made full use of in order to perform correct services with 
no wastage. 
For more details, please consult your nearest authorised 
Mitsubishi FUSO dealer or distributors. 
Kindly note that the specifications and maintenance ser- 
vice figures are subject to change without prior notice in 
line with improvement which will be effected from time to 
time in the future. 
MAY 2013 
Applicable models 
FE, FG 
( 
EURO 5 b+. EURO VI 
) 
©2013 Mitsubishi Fuso Truck & Bus Corporation 
---===SME_1308_00003_0003.djvu===---
This Shop Manual contains the information classified into the following groups. 
If any system or equipment has two or more variations with significantly different construction, the variations are 
handled as different groups. These groups are identified by different alphabets preceded by the same number. 
1. ENGINE volume (Pub.No.00ELT0033) 
2. CHASSIS volume (Pub.No.00ELT0034) 
Group No. 
Group subject 
00 
GENERAL 
11 
ENGINE 
12 
LUBRICATION 
13 
FUEL AND ENGINE CONTROL 
13E 
COMMON RAIL SYSTEM 
14 
COOLING 
15 
INTAKE AND EXHAUST 
17 
EMISSION CONTROL 
17E 
BlueTec 
® 
SYSTEM 
Group No. 
Group subject 
00 
GENERAL 
21 
CLUTCH 
22A 
GEARBOX <M038: DUONIC 
® 
> 
22B 
GEARBOX <M038> 
22E 
DUONIC 
® 
24 
TRANSFER 
25 
PROPELLER SHAFT 
26A 
FRONT AXLE <RIGID LEAF SUSPENSION (FE)> 
26B 
FRONT AXLE <RIGID LEAF SUSPENSION (FG)> 
26C 
FRONT AXLE <INDEPENDENT SUSPENSION> 
27 
REAR AXLE 
31 
WHEEL, TYRE 
33A 
FRONT SUSPENSION <RIGID LEAF TYPE> 
33B 
FRONT SUSPENSION <INDEPENDENT TYPE> 
34 
REAR SUSPENSION 
35 
BRAKE 
35E 
ABS/ESP 
® 
/ASR (ABS: ANTI-LOCK BRAKE SYSTEM, 
ESP 
® 
: ELECTRONIC STABILITY PROGRAM, ASR: ANTI SPIN REGULATOR) 
36 
PARKING BRAKE 
37A 
STEERING <RIGID LEAF SUSPENSION> 
37B 
STEERING <INDEPENDENT SUSPENSION> 
41 
BUMPER, FRAME 
42 
CAB MOUNTING, TILT 
43 
DOOR 
51 
EXTERIOR 
52 
INTERIOR 
52E 
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 
55 
HEATER, AIR-CONDITIONER 
55E 
FULL AUTO AIR-CONDITIONER 
---===SME_1308_00003_0004.djvu===---
3. ELECTRICAL volume (Pub.No.00ELT0035) 
Group No. 
Group subject 
54 
ELECTRICAL 
---===SME_1308_00003_0005.djvu===---
00-1 
GROUP 00 GENERAL 
VEHICLE MODEL CODING SYSTEM ................................................ 00-2 
EQUIPMENT TYPE CODES LIST ...................................................... 00-3 
POWER TRAIN TABLE ...................................................................... 00-4 
HOW TO READ THIS MANUAL ......................................................... 00-8 
VEHICLE IDENTIFICATION NUMBER, ENGINE NUMBER AND 
NAME PLATE.................................................................................... 00-16 
PRECAUTIONS FOR MAINTENANCE OPERATION ...................... 00-18 
1. Handling Precautions for Electric Circuits .................................. 00-24 
2. Service Precautions for Alternators ............................................ 00-27 
3. Intermittent Faults ...................................................................... 00-28 
4. Precautions for Arc Welding ....................................................... 00-29 
5. Cautions When Handling AdBlue 
® 
.............................................. 00-30 
6. Precautions When Repainting .................................................... 00-30 
7. Precautions When Handling a Vehicle with DUONIC 
® 
System .... 00-30 
8. Precautions on Cleaning When Servicing the Engine and 
Gearbox ...................................................................................... 00-31 
JACKING UP THE VEHICLE............................................................ 00-34 
DIAGNOSIS CODES 
1. Diagnosis Codes ........................................................................ 00-36 
2. Reading and Erasing the Diagnosis Code................................... 00-42 
TABLE OF STANDARD TIGHTENING TORQUES . ......................... 00-46 
---===SME_1308_00003_0006.djvu===---
00-2 
1 Basic vehicle type 
F 
Cab over truck 
2 Driving wheels 
E 
4×2 
G 
4×4 
3 Cab/frame type, development sequence 
A 
Standard width cab, frame width: 700mm 
B 
Wide cab, frame width: 750mm 
C 
Wide cab, frame width: 850mm 
4 
Chassis, suspension (front/rear), classification of 
GVW 
0 
Independent/rigid, GVW: 3.5 tons 
5 
Rigid/rigid, GVW: 5 -- 6 tons 
7 
Rigid/rigid, GVW: 6.05 -- 7.5 tons 
X 
Rigid/rigid, GVW: 8.55 tons 
5 Engine 
1 
4P10 
6 Wheelbase 
B 
2500 mm 
C 
2800 mm 
E 
3400 mm 
G 
3850 mm 
H 
4300 mm 
K 
4750 mm 
7 Steering 
R 
RHD 
L 
LHD 
8 Floor height, gearbox type 
3 
High floor, DUONIC 
® 
4 
High floor, Manual gearbox 
9 Cab configuration 
S 
Single cab 
W 
Crew cab 
10 
11 
Country code 
EA EU 
12 Engine class 
S 
4P10(T2) 96 kW 
T 
4P10(T4) 110 kW 
U 
4P10(T6) 129 kW 
1 
7 
4 
35 
2 
9 
810 
6 
FEA01BL S 
11 12 
4E 
A 
S 
VEHICLE MODEL CODING SYSTEM 
---===SME_1308_00003_0007.djvu===---
00 
00-3 
Component 
Name plate marking 
Code description 
Engine 
4P10T2 
4 
P 
1 
0 
T 
2 
Power version number 
Turbocharged 
Order of development within same series 
Order of development among different series 
Diesel engine 
No. of cylinders (4) 
Gearbox 
M038S5W 
M 038 
S 
5 
W 
Variation (W: With directly-mounted transfer) 
Forward speeds 
Type of mesh (S: Synchromesh) 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the gearbox 
Propeller shaft 
P3 
P 
3 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the propeller shaft 
Front axle 
F100TI 
F 
100 
T 
I 
Axle type 
Vehicle type (T: Truck) 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the front axle 
Rear axle 
R035T 
R 
03 
5 
T 
Vehicle type (T: Truck) 
Order of development within same series 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the rear axle 
Reduction and differential 
D035H 
D 
03 
5 
H 
Tooth profile (H: Hypoid gear) 
Order of development within same series 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the reduction & differential 
EQUIPMENT TYPE CODES LIST 
---===SME_1308_00003_0008.djvu===---
00-4 
Vehicle model 
Engine Clutch 
Gearbox 
Propeller 
shaft 
Front 
axle 
Rear axle 
Reduction & 
differential 
FEA01BL4SEAS 4P10-T2 C3W28 
M038S5 
P3 
F100TI R015T 
D1H 
FEA01BL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEA01CL4SEAS 4P10-T2 C3W28 
M038S5 
P3 
F100TI R015T 
D1H 
FEA01CL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEA01EL4SEAS 4P10-T2 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEA01EL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEA51BL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F200T R030T 
D3H 
FEA51CL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F200T R030T 
D3H 
FEA51EL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F200T R030T 
D3H 
FEB01BL4SEAS 4P10-T2 C3W28 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01BL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01BL4SEAU 4P10-T6 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01CL4SEAS 4P10-T2 C3W28 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01CL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01CL4SEAU 4P10-T6 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01EL4SEAS 4P10-T2 C3W28 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01EL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01EL4SEAU 4P10-T6 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01EL4WEAS 4P10-T2 C3W28 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01EL4WEAT 4P10-T4 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01GL4SEAS 4P10-T2 C3W28 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01GL4SEAT 4P10-T4 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEB01GL4SEAU 4P10-T6 C4W30 
M038S5 
P3 
F100TI R015T 
D1H 
FEB71CL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEB71EL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEB71EL4SEAU 4P10-T6 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEB71GL4SEAT 4P10-T4 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEB71GL4SEAU 4P10-T6 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEB71GL4WEAT 4P10-T4 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEB71GL4WEAU 4P10-T6 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEC71HL4SEAT 4P10-T4 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEC71HL4SEAU 4P10-T6 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEC71KL4SEAT 
4P10-T4 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
FEC71KL4SEAU 4P10-T6 C4W30 
M038S5 
P3 
F350T R035T 
D035H 
POWER TRAIN TABLE 
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