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(EURO 2) 
Pub.No.00EMT0004, SEPTEMBER 2010 
For General Export/Kenya/Morocco 
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(EURO 2) 
Pub.No.00EMT0004, SEPTEMBER 2010 
For General Export/Kenya/Morocco 
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Pub.No.00EMT0004, SEPTEMBER 2010 
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GROUP INDEX 
GENERAL ............................................. 
ENGINE ................................................. 
LUBRICATION ...................................... 
FUEL AND ENGINE CONTROL ........... 
COOLING .............................................. 
INTAKE AND EXHAUST....................... 
FOREWORD 
This Shop Manual is published for the information and 
guidance of personnel responsible for maintenance of 
Mitsubishi Fuso 6D1 series diesel engine, and includes 
procedures for adjustment and maintenance services. 
We earnestly look forward to seeing that this manual is 
made full use of in order to perform correct services with 
no wastage. 
For more details, please consult your nearest authorized 
Mitsubishi dealer or distributors. 
Kindly note that the specifications and maintenance ser- 
vice figures are subject to change without prior notice in 
line with improvement which will be effected from time to 
time in the future. 
SEPTEMBER 2010 
Applicable models 
6D14 
6D16 
6D16T2 
6D16T7 
For General Export/ 
©2010 Mitsubishi Fuso Truck & Bus Corporation 
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This Shop Manual contains the information classified into the following groups. 
If any system or equipment has two or more variations with significantly different construction, the variations are 
handled as different groups. These groups are identified by different alphabets preceded by the same number. 
1. ENGINE volume 
2. CHASSIS volume 
3. ELECTRICAL volume 
Group No. 
Group subject 
11 
ENGINE 
12 
LUBRICATION 
13 
FUEL AND ENGINE CONTROL 
14 
COOLING 
15 
INTAKE AND EXHAUST 
Group No. 
Group subject 
21 
CLUTCH 
22A 
MANUAL TRANSMISSION <M050, M060> 
22B 
MANUAL TRANSMISSION <M8> 
25 
PROPELLER SHAFT 
26A 
FRONT AXLE <FK, FM (Except FM657LS, FN)> 
26B 
FRONT AXLE <FM657LS> 
27 
REAR AXLE 
31 
WHEEL, TIRE 
33 
FRONT SUSPENSION 
34A 
REAR SUSPENSION <LEAF (SHACKLE LINK TYPE)> 
34B 
REAR SUSPENSION <LEAF (TRUNNION TYPE)> 
35A 
BRAKE <AIR OVER HYDRAULIC BRAKE> 
35B 
BRAKE <FULL AIR BRAKE> 
35EA 
ANTI-LOCK BRAKE SYSTEM (ABS) 
35EB 
RETARDER SYSTEM 
36A 
PARKING BRAKE <CENTER PARKING BRAKE> 
36B 
PARKING BRAKE <WHEEL PARKING BRAKE> 
37 
STEERING 
41 
BUMPER, FRAME 
42 
CAB MOUNTING, TILT 
43 
DOOR 
51 
EXTERIOR 
52 
INTERIOR 
55 
VENTILATION 
Group No. 
Group subject 
54 
ELECTRICAL 
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00-1 
GROUP 00 GENERAL 
VEHICLE MODEL CODING SYSTEM ................................................ 00-2 
EQUIPMENT TYPE CODING SYSTEM .............................................. 00-3 
POWER TRAIN TABLE ...................................................................... 00-4 
HOW TO READ THIS MANUAL ......................................................... 00-6 
1. Illustrated Parts Breakdown and Service Procedures ................... 00-8 
2. How to Read Circuits .................................................................. 00-10 
3. How to Use Diagnosis Codes <Electronic Control System>........ 00-13 
CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ........ 00-14 
PRECAUTIONS FOR MAINTENANCE OPERATION ...................... 00-16 
JACKING UP THE VEHICLE............................................................ 00-26 
DIAGNOSIS CODES 
1. Diagnosis Codes ........................................................................ 00-29 
2. Reading and Erasing the Diagnosis Code................................... 00-30 
TABLE OF STANDARD TIGHTENING TORQUES .......................... 00-36 
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00-2 
1 Basic vehicle type 
F 
Cab-over engine truck 
2 Drive system 
K 
4 × 2 G.V.W. 10.4 to 13.5 ton 
M 
4 × 2 G.V.W. 13.5 to 15.1 ton 
N 
6×2,6×4G.V.W.21to22ton 
3 Development sequential number 
6 
4 Suspension 
FK 
1 
Leaf suspension <Shackle link> 
FM 
1 
Leaf suspension <Shackle link> 
5 
Leaf suspension <Shackle link>, G.V.W. 15100 kg 
FN 
1 
Leaf suspension <Trunnion>, 6 × 2 
2 
Leaf suspension <Trunnion>, 6 × 4 
5 Engine 
5 
6D14 
7 
6D16, 6D16T2, 6D16T7 
6 Wheel base 
E 
3200 mm 
F 
3680 mm <FK>, 3700 mm <FM65> 
H 
4160 mm <FK>, 4280 mm <FM61> 
J 
4620 mm 
K 
4760 mm 
L 
5080 mm 
M 
5550 mm 
R 
6300 mm 
7 Chassis arrangement for use 
none Standard use 
D 
Dump 
8 
Engine type 
none Natural Aspiration 
S 
Turbo-charged 
Vehicle specifications 
H 
G.V.W. 11000 kg <FK> 
G.V.W. 14000 kg <FK for Morocco> 
G.V.W. 14030 kg <FM61> 
9 Steering position 
L 
Left-hand drive vehicle 
R 
Right-hand drive vehicle 
10 Export specification 
1 
7 
4 
35 
2 
9 
8 
6 
FM657HD L 
S 
10 
DJ3 
VEHICLE MODEL CODING SYSTEM 
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00 
00-3 
Component 
Name plate marking 
Code description 
Engine 
6D16T2 
6 
D 
1 
6 
T 
2 
Classification of turbocharger 
With turbocharger 
Order of development within same series 
Order of development among different series 
Diesel engine 
No. of cylinders (6: six cylinders) 
Clutch 
C6W35 
C 
6 
W 
35 
Disc OD 
Facing material (W: Woven) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the clutch 
Transmission 
M060S6 
M 
060 
S 
6 
Forward speeds 
Type of mesh (S: Synchromesh) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the transmission 
Propeller shaft 
P8 
P 
8 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the propeller shaft 
Front axle 
F650T 
F 
650 
T 
Vehicle type (T: Truck) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the front axle 
Rear axle 
R080T 
R 
080 
T 
Vehicle type (T: Truck) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the rear axle 
Reduction and differential 
D8H 
D 
8 
H 
Tooth profile (H: Hypoid gear) 
Load carrying capacity of truck class (ton- 
nage) 
Initial letter of the reduction & differential 
EQUIPMENT TYPE CODING SYSTEM 
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