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Shop Manual 
diesel engine, chassis and electrical 
Pub.No.TWSE0329-9, AUGUST 2009 
Supplement 
For GCC 2010 Model 
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Shop Manual 
diesel engine, chassis and electrical 
Pub.No.TWSE0329-9, AUGUST 2009 
Supplement 
For GCC 2010 Model 
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Pub.No.TWSE0329-9, AUGUST 2009 
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FOREWORD 
This Shop Manual is published for the information and 
guidance of personnel responsible for maintenance of Mi- 
tsubishi Fuso ROSA series bus chassis, and includes pro- 
cedures for adjustment and maintenance services. 
We earnestly look forward to seeing that this manual is 
made full use of in order to perform correct services with 
no wastage. 
As this Shop Manual is published as a supplement to the 
following Shop Manuals, please refer to the followings for 
information not included in this manual. 
• Diesel Engine 4D3 ......... ............... Pub No. TWDE0217 
• Chassis ROSA BE6. BC6 ............. Pub No. TWSE0329 
For more details, please consult your nearest authorized 
Mitsubishi Fuso dealer or distributor. 
Kindly note that the specifications and maintenance ser- 
vice figures are subject to change without prior notice in 
line with improvement which will be effected from time to 
time in the future. 
AUGUST 2009 
Applicable model 
BE 
©2009 Mitsubishi Fuso Truck & Bus Corporation 
GROUP INDEX 
MODIFICATION SUMMARY ............. 
DIESEL ENGINE 
HOW TO READ THIS MANUAL .... 
COOLING ...................................... 
CHASSIS 
ANTI-LOCK BRAKE SYSTEM ...... 
BODY ............................................. 
ELECRTRICAL ................................. 
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1 
MODIFICATION SUMMARY 
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2 
1. Diesel engine 
This section describes the differences from "4D3 Shop Manual diesel engine" (Pub. No.TWDE0217). 
Be sure to check the differences described in the following before servicing. 
Group 
Contents of different points 
Service 
procedure 
HOW 
TO 
READ 
THIS 
MAN- 
UAL 
HOW TO READ THIS MANUAL is changed. 
See "HOW TO 
READ THIS 
MANUAL" 
13 Adjustment procedure of accelerator control cable is changed in ENGINE CONTROL. 
[Adjustment] 
Turn the starter switch ON, and press 
down on the accelerator pedal until con- 
trol lever hits stopper bolt. 
Make sure pedal of accelerator pedal as- 
sembly is in contact with stopper bolt. 
If there is no contact, adjust length A of 
stopper bolt. 
A:39mm 
Same as 
before 
except these 
explained 
here. 
14 
RADIATOR is changed. 
See Gr14. 
MODIFICATION SUMMARY 
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3 
2. Chassis 
This section describes the differences from "ROSA BE6. BC6 Shop Manual chassis" (Pub.No.TWSE0329). 
Be sure to check the differences described in the following before servicing. 
Group 
Contents of different points 
Service 
procedure 
00 POWER TRAIN TABLE is changed. 
Same as 
before 
except these 
explained 
here. 
21 (1) Service standard is changed in CLUTCH PEDAL. 
Same as 
before 
except these 
explained 
here. 
(2) Inspection and adjustment after assembly is changed in CLUTCH PEDAL. 
Inspection and adjustment after assem- 
bly 
(1) Height of clutch pedal arm 
With the engine stopped and the clutch 
pedal released, measure the height A be- 
tween the center of the pedal pad and the 
center of the clutch booster and master 
cylinder. 
If the measurement is out of the standard 
value, adjust by loosening the lock nut of 
the clutch booster and master cylinder 
and turning its operating rod. 
(2) Stroke of clutch pedal arm 
Make sure the full stroke of clutch pedal 
arm B conforms to the standard value. 
If the full stroke does not conform to the 
standard value, replace clutch pedal as- 
sembly. 
Same as 
before 
except these 
explained 
here. 
Vehicle model 
Engine 
Clutch 
Transmission Propeller 
shaft 
Final 
reduction 
BE637ELMDHAD 
BE637GLMSHAD 
BE637GLMDHAD 
4D33 
(EURO1) 
125PS/ 
31 kgf·m 
C4W30 
M035S5 
(5.380/0.722) 
P3 
D2H 
5.714 
BE637JLMSHAD 
BE637JLMDHAD 
D3H 
6.142 
Service standards 
Unit: mm 
Location 
Maintenance item 
Standard value Limit Remedy 
16 
Installation height of clutch pedal arm (dis- 
tance between center of pedal pad and 
center of clutch booster and clutch master 
cylinder.) 
256 ± 3.0 
-- 
Adjust 
Full stroke of clutch pedal arm 
152.5 
-- Replace 
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4 
Group 
Contents of different points 
Service 
procedure 
26A (1) Inspection of tie rod end ball joint is added in ON-VEHICLE INSPECTION AND ADJUSTMENT. 
Inspection of tie rod end ball joint 
(1) Play 
With the vehicle stationary, hold the tie 
rod with you hand and move it in longitu- 
dinal, lateral and vertical directions to 
check the play in the tie rod end ball joint. 
Be sure to check both right and left ball 
joints. 
If any play is felt in your hand, replace the 
tie rod end. 
(2) Dust cover 
Check the dust cover for wear, crack and 
damage. They may cause ingress of wa- 
ter in the ball joint, resulting in its prema- 
ture wear. 
If any abnormality is found, replace the tie 
rod end. 
Same as 
before 
except these 
explained 
here. 
Service standards 
Unit: mm 
Location 
Maintenance item 
Standard value Limit Remedy 
- 
Play in tie rod end ball joint 
0 
-- Replace 
MODIFICATION SUMMARY 
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