---===SME_1503_00012_0001.djvu===--- Pub.No.00EHT0073, MARCH 2015 ---===SME_1503_00012_0001.djvu===--- Pub.No.00EHT0073, MARCH 2015 ---===SME_1503_00012_0002.djvu===--- GROUP INDEX GENERAL ................................................ SPECIFICATIONS.................................... STRUCTURE AND OPERATION ............ TROUBLESHOOTING ............................. POWER, CHARGE AND GROUND CIRCUIT ................................................... ENGINE STARTING AND STOPPING CIRCUIT ....................... LIGHTING CIRCUIT ................................. METER CIRCUIT...................................... INDICATOR AND WARNING LAMP CIRCUIT ........................................ CAB SIDE ELECTRICAL CIRCUIT ......... CHASSIS SIDE ELECTRICAL CIRCUIT ................................................... ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ........................... ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ................... INSPECTION OF ELECTRICAL EQUIPMENT ............................................ STARTER AND ALTERNATOR .............. ON-VEHICLE INSPECTION AND ADJUSTMENT ......................................... CONNECTOR CONFIGURATION CHART ..................................................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso truck, and includes procedures for adjust- ment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. MARCH 2015 Applicable models FV ©2015 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1503_00012_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00EHT0071) 2. CHASSIS volume (Pub.No.00EHT0072) 3. ELECTRICAL volume (Pub.No.00EHT0073) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13A FUEL AND ENGINE CONTROL <MECHANICAL GOVERNOR> 13B FUEL AND ENGINE CONTROL <ELECTRONIC GOVERNOR> 13E ELECTRONICALLY CONTROLLED FUEL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 00 GENERAL 21 CLUTCH 22A MANUAL TRANSMISSION <M10, M12> 22B MANUAL TRANSMISSION <M120, M130> 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34A REAR SUSPENSION <SHACKLE LINK TYPE> 34B REAR SUSPENSION <TRUNNION TYPE> 35A BRAKE <AIR OVER HYDRAULIC BRAKE> 35B BRAKE <FULL AIR BRAKE> 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36A PARKING BRAKE <CENTER PARKING BRAKE> 36B PARKING BRAKE <WHEEL PARKING BRAKE> 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER, AIR-CONDITIONER, VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1503_00012_0004.djvu===--- CONTENTS 54-00A GENERAL MODEL CODING SYSTEM .................. 54-00A-2 EQUIPMENT MODEL CODING SYSTEM ................................................ 54-00A-3 POWER TRAIN TABLE ........................ 54-00A-4 HOW TO READ THIS MANUAL ........... 54-00A-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ..................................... 54-00A-11 VEHICLE IDENTIFICATION NUMBER............................................. 54-00A-12 PRECAUTIONS FOR MAINTENANCE OPERATION ....................................... 54-00A-14 1. Handling Precautions for Electric Circuits ......................................... 54-00A-18 2. Service Precautions for Alternators ... 54-00A-20 3. Intermittent Faults........................... 54-00A-22 4. Precautions for Arc Welding............. 54-00A-23 JACKING UP THE VEHICLE.............. 54-00A-24 DIAGNOSIS CODES........................... 54-00A-26 1. Diagnosis Codes ............................ 54-00A-26 2. Diagnosis Procedure ....................... 54-00A-27 3. Diagnostic Precautions.................... 54-00A-27 4. Using Multi-Use Tester .................... 54-00A-28 5. Use of Blinking Warning (Indicator) Lamp for Diagnosis Code................. 54-00A-31 TABLE OF STANDARD TIGHTENING TORQUES........................................... 54-00A-34 54-00B SPECIFICATIONS SPECIFICATIONS ................................ 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter ............................................. 54-00C-2 2. Alternator ........................................ 54-00C-3 3. Headlamp ........................................ 54-00C-6 54-00D TROUBLESHOOTING TROUBLESHOOTING .......................... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX .................. 54-01-2 FUSE BOX ............................................... 54-01-4 POWER CIRCUIT........................... 54-01-6 BATTERY CHARGING CIRCUIT........................................ 54-01-15 GROUND ...................................... 54-01-16 54-02 ENGINE STARTING AND STOPPING CIRCUIT ENGINE STARTING CIRCUIT ....... 54-02-2 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT .................... 54-03-2 FOG LAMP CIRCUIT ..................... 54-03-3 TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT ............... 54-03-4 STOP LAMP CIRCUIT ................... 54-03-5 TURN SIGNAL AND HAZARD LAMP CIRCUIT .............................. 54-03-6 BACKUP LAMP CIRCUIT.............. 54-03-7 WORK LAMP CIRCUIT.................. 54-03-8 CAB LAMP CIRCUIT ..................... 54-03-9 ILLUMINATION LAMP CIRCUIT........................................ 54-03-10 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT.......................................... 54-04-2 TACHOMETER CIRCUIT ............... 54-04-3 SPEEDOMETER CIRCUIT............. 54-04-4 FUEL GAUGE CIRCUIT................. 54-04-5 WATER TEMPERATURE GAUGE CIRCUIT.......................................... 54-04-6 110 125 130 210 310 315 320 325 330 340 341 345 348 401 410 412 420 425 ---===SME_1503_00012_0005.djvu===--- 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT.......................................... 54-05-2 BRAKE WARNING CIRCUIT ......... 54-05-3 WATER LEVEL AND OVERHEATING WARNING CIRCUIT ....................... 54-05-4 ENGINE OIL PRESSURE WARNING CIRCUIT.......................................... 54-05-5 ENGINE OIL FILTER WARNING CIRCUIT.......................................... 54-05-6 TRANSMISSION HIGH/LOW INDICATOR CIRCUIT..................... 54-05-7 CAB TILT WARNING CIRCUIT ..... 54-05-8 TRAILER BRAKE INDICATOR CIRCUIT.......................................... 54-05-9 54-06 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT ... 54-06-2 AUDIO CIRCUIT ............................. 54-06-3 WIPER AND WASHER CIRCUIT ... 54-06-4 HORN CIRCUIT.............................. 54-06-5 AIR-CONDITIONER CIRCUIT ........ 54-06-6 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT ......... 54-07-2 DIFFERENTIAL LOCK CIRCUIT ... 54-07-3 54-08 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ELECTRONICALLY CONTROLLED ENGINE SYSTEM........................... 54-08-2 54-10 ELECTRICAL EQUIP- MENT INSTALLATION POSITIONS Cab side SWITCH AND SENSOR..................... 54-10-2 RELAY AND ELECTRONIC CONTROL UNIT ................................................... 54-10-4 FUSE, METER, BUZZER AND MOTOR .............................................. 54-10-6 AIR-CONDITIONER ........................... 54-10-8 DOOR ................................................. 54-10-9 ROOF ............................................... 54-10-10 CAB .................................................. 54-10-11 JOINTS OF MAIN HARNESS CONNECTORS ................................ 54-10-12 OTHERS........................................... 54-10-13 Engine and transmission ENGINE ............................................ 54-10-14 TRANSMISSION .............................. 54-10-15 Chassis side SWITCH AND SENSOR................... 54-10-16 FUSE, RELAY AND CONNECTION.................................. 54-10-17 MAGNETIC VALVE.......................... 54-10-18 BUZZER AND LAMP ....................... 54-10-19 510 515 530 536 538 548 550 564 610 612 614 616 618 710 714 880 A B C D E F G J P R S T U V W ---===SME_1503_00012_0006.djvu===--- 54-11 INSPECTION OF ELEC- TRICAL EQUIPMENT #001 to #179 SWITCH ............................. 54-11-2 #180 to #249 RELAY ............................... 54-11-8 #250 to #349 SENSOR .......................... 54-11-10 #350 to #409 CONTROL UNIT .............. 54-11-14 #410 to #509 MOTOR............................ 54-11-14 #510 to #539 ACTUATOR ..................... 54-11-16 #560 to #609 MAGNETIC VALVE ......... 54-11-18 #610 to #649 BUZZER........................... 54-11-18 #650 to #699 LAMP ............................... 54-11-19 #750 to #859 OTHER............................. 54-11-20 #860 BATTERY...................................... 54-11-22 #890 METER CLUSTER ........................ 54-11-25 54-12 STARTER AND ALTERNATOR #930 STARTER........................................ 54-12-2 #940 ALTERNATOR .............................. 54-12-16 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR... 54-13-2 #951 INSPECTION OF REGULATOR..... 54-13-3 #960 HEADLAMP AIMING ...................... 54-13-4 #961 FOG LAMP AIMING ....................... 54-13-7 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART ..................................................... 54-14-2 ---===SME_1503_00012_0007.djvu===--- 54-00A-1 54-00A GENERAL ---===SME_1503_00012_0008.djvu===--- 54-00A-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system P4 2 V6 4 3 Development sequential number 5 4 Suspension 1 Leaf suspension 5 Engine 58 D C 9 76 D 2 4 6 Wheel base F 3500 to 3800 mm G 3800 to 4100 mm H 4100 to 4400 mm J 4400 to 4700 mm K 4700 to 5000 mm L 5000 to 5300 mm M 5300 to 5600 mm N 5600 to 5900 mm P 5900 to 6200 mm R 6200 to 6500 mm S 6500 to 6800 mm T 6800 to 7100 mm U 7100 to 7400 mm V 7400 to 7700 mm 7 Chassis arrangement for use None Standard use D Dump use F Fire engine use MM i x e r R Semi trailer use 8 Engine type None Natural aspiration 1, 2 Turbo charged 9 Steering position L Left-hand drive vehicle R Right-hand drive vehicle 10 to 12 Export specification 1 7 4 35 2 9 810 6 FV5 15HRL 11 12 MODEL CODING SYSTEM ---===SME_1503_00012_0009.djvu===---