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Shop Manual 
For Gulf Countries 2014 Model 
electrical 
Pub.No.00ELT0044, OCTOBER 2013 
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GROUP INDEX 
GENERAL ................................................ 
SPECIFICATIONS .................................... 
STRUCTURE AND OPERATION............. 
TROUBLESHOOTING ............................. 
POWER, CHARGE AND GROUND 
CIRCUIT ................................................... 
ENGINE STARTING, STOPPING AND 
PREHEATING CIRCUIT ........................... 
LIGHTING CIRCUIT ................................. 
METER CIRCUIT...................................... 
INDICATOR AND WARNING LAMP 
CIRCUIT ................................................... 
CAB SIDE ELECTRICAL CIRCUIT ......... 
CHASSIS SIDE ELECTRICAL 
CIRCUIT ................................................... 
ENGINE AND TRANSMISSION SIDE 
ELECTRICAL CIRCUIT ........................... 
OTHER CIRCUIT...................................... 
ELECTRICAL EQUIPMENT 
INSTALLATION POSITIONS ................... 
INSPECTION OF ELECTRICAL 
EQUIPMENT ............................................ 
STARTER AND ALTERNATOR ............... 
ON-VEHICLE INSPECTION AND 
ADJUSTMENT ......................................... 
CONNECTOR CONFIGURATION 
CHART ..................................................... 
FOREWORD 
This Shop Manual is published for the information and 
guidance of personnel responsible for maintenance of 
Mitsubishi Fuso CANTER series truck, and includes pro- 
cedures for adjustment and maintenance services. 
We earnestly look forward to seeing that this manual is 
made full use of in order to perform correct services with 
no wastage. 
As this Shop Manual is published as a supplement to the 
following Shop Manuals, please refer to the followings for 
information not included in this manual. 
CANTER 4D3 diesel engine......... Pub. No. 00ELT0042 
CANTER chassis ............... .......... Pub. No. 00ELT0043 
CANTER electrical ................ ....... Pub. No. 00ELT0044 
For more details, please consult your nearest authorized 
Mitsubishi Fuso dealer or distributors. 
Kindly note that the specifications and maintenance ser- 
vice figures are subject to change without prior notice in 
line with improvement which will be effected from time to 
time in the future. 
OCTOBER 2013 
Applicable models 
FE, FG 
©2013 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan 
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14-2 
This Shop Manual contains the information classified into the following groups. 
If any system or equipment has two or more variations with significantly different construction, the variations are 
handled as different groups. These groups are identified by different alphabets preceded by the same number. 
1. ENGINE volume (Pub No. 00ELT0042) 
2. CHASSIS (Supplement) volume (Pub No. 00ELT0043) 
3. ELECTRICAL volume (Pub No. 00ELT0044) 
Group No. 
Group subject 
00 
GENERAL 
11 
ENGINE 
12 
LUBRICATION 
13 
FUEL AND ENGINE CONTROL 
14 
COOLING 
15 
INTAKE AND EXHAUST 
Group No. 
Group subject 
00 
GENERAL 
22 
TRANSMISSION 
34 
REAR SUSPENSION 
35E 
ANTI-LOCK BRAKE SYSTEM (ABS) 
37B 
STEERING <POWER STEERING (Except FB70)> 
41 
BUMPER, FRAME AND REAR BODY 
42 
CAB MOUNTING AND TILT 
55 
HEATER, AIR CONDITIONER AND VENTILATION 
Group No. 
Group subject 
54 
ELECTRICAL 
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GROUP 54 ELECTRICAL 
54-00A GENERAL 
VEHICLE MODEL CODING SYSTEM .. 54-00A-2 
EQUIPMENT TYPE CODES LIST ........ 54-00A-3 
POWER TRAIN TABLE ........................ 54-00A-4 
HOW TO READ THIS MANUAL ........... 54-00A-6 
CHASSIS NUMBER, VEHICLE 
IDENTIFICATION NUMBER, ENGINE 
NUMBER AND NAME PLATE............ 54-00A-14 
PRECAUTIONS FOR MAINTENANCE 
OPERATION ....................................... 54-00A-16 
JACKING UP THE VEHICLE.............. 54-00A-26 
DIAGNOSIS CODES........................... 54-00A-28 
TABLE OF STANDARD TIGHTENING 
TORQUES........................................... 54-00A-34 
54-00B SPECIFICATIONS 
SPECIFICATIONS ................................ 54-00B-2 
54-00C STRUCTURE AND 
OPERATION 
1. Starter........................................................... 54-00C-2 
2. Alternator ..................................................... 54-00C-3 
3. Headlamp ..................................................... 54-00C-4 
4. Meter Cluster ............................................... 54-00C-5 
5. Wiper Control ............................................ 54-00C-13 
54-00D TROUBLESHOOTING 
TROUBLESHOOTING .......................... 54-00D-2 
54-01 POWER, CHARGE AND 
GROUND CIRCUIT 
HIGH-CURRENT FUSE BOX .................. 54-01-2 
FUSE BOX ............................................... 54-01-4 
POWER CIRCUIT ........................... 54-01-6 
RESERVE POWER CIRCUIT ....... 54-01-14 
BATTERY CHARGING 
CIRCUIT........................................ 54-01-15 
GROUND ...................................... 54-01-16 
54-02 ENGINE STARTING, 
STOPPING AND 
PREHEATING CIRCUIT 
ENGINE STARTING CIRCUIT ....... 54-02-2 
ENGINE STOPPING CIRCUIT ....... 54-02-3 
54-03 LIGHTING CIRCUIT 
HEADLAMP CIRCUIT .................... 54-03-2 
TAIL, POSITION AND LICENSE PLATE 
LAMPS CIRCUIT ............................ 54-03-3 
STOP LAMP CIRCUIT.................... 54-03-4 
TURN SIGNAL AND HAZARD LAMP 
CIRCUIT.......................................... 54-03-5 
BACKUP LAMP CIRCUIT .............. 54-03-6 
CAB LAMP CIRCUIT...................... 54-03-8 
ILLUMINATION LAMP 
CIRCUIT........................................ 54-03-10 
54-04 METER CIRCUIT 
METER CLUSTER INTERNAL 
CIRCUIT.......................................... 54-04-2 
TACHOMETER CIRCUIT ............... 54-04-4 
SPEEDOMETER CIRCUIT ............. 54-04-5 
FUEL GAUGE CIRCUIT ................. 54-04-6 
WATER TEMPERATURE GAUGE 
CIRCUIT.......................................... 54-04-7 
110 
115 
125 
130 
210 
215 
310 
320 
325 
330 
340 
345 
348 
401 
410 
412 
420 
425 
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54-05 INDICATOR AND 
WARNING LAMP 
CIRCUIT 
PARKING BRAKE INDICATOR 
CIRCUIT.......................................... 54-05-2 
BRAKE WARNING CIRCUIT ......... 54-05-3 
ENGINE OIL PRESSURE WARNING 
CIRCUIT.......................................... 54-05-4 
54-06 CAB SIDE 
ELECTRICAL CIRCUIT 
CIGARETTE LIGHTER CIRCUIT ... 54-06-2 
AUDIO CIRCUIT ............................. 54-06-3 
WIPER AND WASHER CIRCUIT ... 54-06-4 
HORN CIRCUIT .............................. 54-06-5 
AIR-CONDITIONER CIRCUIT ........ 54-06-6 
POWER WINDOW ........................ 54-06-10 
SEATBELT CIRCUIT.................... 54-06-11 
54-07 CHASSIS SIDE 
ELECTRICAL CIRCUIT 
EXHAUST BRAKE CIRCUIT .......... 54-07-2 
ANTI-LOCK BRAKE SYSTEM 
CIRCUIT.......................................... 54-07-4 
54-08 ENGINE AND 
TRANSMISSION SIDE 
ELECTRICAL CIRCUIT 
FOUR-WHEEL DRIVE CIRCUIT .... 54-08-2 
TRANSMISSION POWER TAKE-OFF 
CIRCUIT ......................................... 54-08-4 
54-09 OTHER CIRCUIT 
JOINT CONNECTOR (J/C)............. 54-09-2 
DIAGNOSIS SWITCH AND MEMORY 
CLEAR SWITCH CIRCUIT ............. 54-09-3 
54-10 ELECTRICAL 
EQUIPMENT 
INSTALLATION 
POSITIONS 
Cab side 
SWITCH.............................................. 54-10-2 
RELAY, ELECTRONIC CONTROL UNIT 
AND FUSE ......................................... 54-10-6 
METER AND MOTOR ...................... 54-10-10 
AIR-CONDITIONER ......................... 54-10-12 
DOOR ............................................... 54-10-14 
ROOF ............................................... 54-10-15 
CAB .................................................. 54-10-16 
JOINTS OF MAIN HARNESS 
CONNECTORS ................................ 54-10-18 
Engine and transmission 
ENGINE ............................................ 54-10-20 
TRANSMISSION .............................. 54-10-22 
Chassis side 
SWITCH AND SENSOR................... 54-10-24 
RELAY AND FUSE .......................... 54-10-25 
MAGNETIC VALVE, BUZZER AND 
MOTOR ............................................ 54-10-26 
JOINTS OF MAIN HARNESS 
CONNECTORS ................................ 54-10-27 
OTHER ............................................. 54-10-28 
54-11 INSPECTION OF 
ELECTRICAL 
EQUIPMENT 
#001 to #179 SWITCH ............................. 54-11-2 
#180 to #249 RELAY ............................... 54-11-8 
#250 to #349 SENSOR ............................ 54-11-9 
#350 to #409 CONTROL UNIT .............. 54-11-11 
#410 to #509 MOTOR............................ 54-11-12 
#560 to #609 MAGNETIC VALVE ......... 54-11-16 
#610 to #649 BUZZER, HORN .............. 54-11-17 
#650 to #699 LAMP ............................... 54-11-18 
510 
515 
536 
610 
612 
614 
616 
620 
622 
652 
710 
790 
810 
850 
905 
907 
A 
B 
C 
D 
E 
F 
G 
J 
R 
S 
T 
U 
V 
W 
X 
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#750 to #859 OTHER............................. 54-11-19 
#860 BATTERY...................................... 54-11-21 
#890 METER .......................................... 54-11-24 
54-12 STARTER AND 
ALTERNATOR 
#930 STARTER........................................ 54-12-2 
#940 ALTERNATOR .............................. 54-12-16 
54-13 ON-VEHICLE 
INSPECTION AND 
ADJUSTMENT 
#950 INSPECTION OF ALTERNATOR ... 54-13-2 
#951 INSPECTION OF REGULATOR..... 54-13-3 
#960 HEADLAMP AIMING ...................... 54-13-4 
54-14 CONNECTOR 
CONFIGURATION 
CHART 
CONNECTOR CONFIGURATION 
CHART ..................................................... 54-14-2 
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54-00A-1 
54-00A GENERAL 
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54-00A-2 
The vehicle model cords - are indicated on the vehicle. 
1 Basic vehicle type 
F 
Cab-over engine truck 
2 Load capacity, drive system 
E 
2tonclassandover,4×2 
G 
2tonclassandover,4×4 
3 Cab type 
7 
Standard-width cab 
8 
Wide cab 
4 Vehicle variations, Suspension 
3 
Rigid axle 
Light duty vehicle (Payload 1500 to 3000 kg) 
4 
Rigid axle 
Light duty vehicle (G.V.M 6000 to 6900 kg) 
5 
Rigid axle 
Light duty vehicle (G.V.M. 7000 kg or more) 
5 Engine 
C4 
D 
3 
3 
P4 
D 
3 
4 
T 
4 
6 Wheelbase 
B 
2500 mm 
C 
2750 mm 
E 
3350 mm 
G 
3850 mm 
H 
4710 mm 
7 Chassis arrangement for use 
None Standard use 
D 
Dump use 
Z 
Wide frame 
8 Rear tire arrangement, Payload 
6 
Rear double 
Payload 3000 kg to 4000 kg 
9 Vehicle specification 
S 
With turbocharger 
W 
Crew cab 
None Standard 
10 Steering position 
L 
Left-hand drive vehicle 
11 
to 
13 
Export specification 
1 
7 
4 
35 
2 
9 
8 
6 
FE73CB 
10111213 
VEHICLE MODEL CODING SYSTEM 
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54-00A 
54-00A-3 
Component 
Name plate marking 
Code description 
Engine 
4D34T4 
4 
D 
3 
4 
T 
4 
Power version number 
Turbocharged 
Order of development within same series 
Order of development among different series 
Diesel engine 
No. of cylinders (4) 
Clutch 
C4W30 
C 
4 
W 
30 
Disc OD 
Facing material (W: Woven) 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the clutch 
Transmission 
M035S5 
M 035 
S 
5 
Forward speeds 
Type of mesh (S: Synchromesh) 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the transmission 
Propeller shaft 
P3 
P 
3 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the propeller shaft 
Front axle 
F200T 
F 
200 
T 
W 
Axle type 
Vehicle type (T: Truck) 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the front axle 
Rear axle 
R035T 
R 
03 
5 
T 
Vehicle type (T: Truck) 
Order of development within same series 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the rear axle 
Reduction and differential 
D035H 
D 
03 
5 
H 
Tooth profile (H: Hypoid gear) 
Order of development within same series 
Load carrying capacity of truck class (tonnage) 
on which the clutch is primarily used 
Initial letter of the reduction & differential 
EQUIPMENT TYPE CODES LIST 
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