---===SME_1503_00005_0001.djvu===--- Pub.No.00ELT0043, OCTOBER 2013 ---===SME_1503_00005_0001.djvu===--- Pub.No.00ELT0043, OCTOBER 2013 ---===SME_1503_00005_0002.djvu===--- GROUP INDEX MODIFICATION SUMMARY ............ GENERAL ........................................ MANUAL TRANSMISSION.............. REAR SUSPENSION ....................... ANTI-LOCK BRAKE SYSTEM (ABS)................................................ STEERING <POWER STEERING (Except FB70)>................................ BUNPER, FRAME AND REAR BODY .................................... CAB MOUNTING AND TILT ............ HEATER, AIR-CONDITIONER AND VENTILATION ......................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. As this Shop Manual is published as a supplement to the following Shop Manual, please refer to the following for in- formation not included in this manual. CANTER chassis .. .......... .......... ... .Pub. No. TWSE0611 For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. OCTOBER 2013 Applicable models FE, FG ©2013 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan ---===SME_1503_00005_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00ELT0042) 2. CHASSIS Supplement volume (Pub.No.00ELT0043) 3. ELECTRICAL volume (Pub.No.00ELT0044) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 00 GENERAL 22 MANUAL TRANSMISSION 34 REAR SUSPENSION 35E ANTI-LOCK BRAKE SYSTEM (ABS) 37B STEERING <POWER STEERING (Except FB70)> 41 BUMPER, FRAME AND REAR BODY 42 CAB MOUNTING AND TILT 55 HEATER, AIR-CONDITIONER AND VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1503_00005_0004.djvu===--- 1 MODIFICATION SUMMARY ---===SME_1503_00005_0005.djvu===--- 2 1. Chassis This section describes only the differences from "CANTER Shop Manual chassis" (Pub. No. TWSE0611). Be sure to check the differences described in the following before servicing. Group Contents of different points Application Service procedure 00 (1) New powertrain combination added. (2) Inspection procedure using diagnosis codes is changed. (3) A topic for the definitions of vehicle identification number is added. All models See Gr00. 22 (1) The transmission mounting support is changed. Removal sequence FE85C-Z Same as before except these explained here. (2) The gear shifter upper is changed. All models See Gr22. (3) An L-joint is added to the vehicle speed sensor. FE85CH, FG, FE85PH See Gr22. (4) The counter lever of the transmission control is changed. All models See Gr22. 25 (1) The propeller shaft model applications to the vehicle models shown in "Spec- ifications" table are changed. All models Same as before except these explained here. 34 (1) The rear stabilizer is added. FE8 See Gr34. 1 Propeller shaft (See Gr25.) 2 Parking brake cable (See Gr36.) 3 Transmission * a: Transmission mounting support Item Specifications FE7, FG <Front axle> FE8, FG <Rear axle> Propellar shaft Model P2 P3 MODIFICATION SUMMARY ---===SME_1503_00005_0006.djvu===--- 3 37B (1) The specifications for the power steering gear assembly and power steering oil pump differ. Power steering gear assembly Power steering oil pump All models Same as before except these explained here. Group Contents of different points Application Service procedure Item Specifications FE (except FE85CH, FE85PH), FG FE85CH, FE85PH Manufacturer Hitachi Automotive Systems Steering Type Ball nut type Form Integral form Manufacturer's item number 454-00004 455-00002 Gear ratio 22.2 22.7 Cylinder diameter mm 80 85 Item Specifications 4D33 4D34 Manufacturer Kayaba industry Type Vane type Manufacturer's item number B4230-09058 B4230-09037 Delivery rate cm 3 {mL}/rev. 9.6 {9.6} Adjusted flow volume dm 3 {L}/min. 6to8{6to8} Adjusted pressure (relief valve) MPa {kgf/cm 2 } 11.8 {120 } 10.8 {110 } Permissible revolutions rpm 600 to 6500 +0.2 --0.5 +2 --5 +0.2 --0.3 +2 --3 ---===SME_1503_00005_0007.djvu===--- 4 37B (2) The following parts are different in "STEERING COLUMN". The shock absorbing rubber is abolished. The shape of the lever shaft bolt is changed. The shape of the steering column support is changed. Disassembly sequence All models Same as before except these explained here. (3) The service procedure for power steering gear assembly and drag link is changed. All models See Gr37B. 41 (1) The front bumper is changed. FE7 See Gr41. 42 (1) The tightening torque for the cab mounting bolts is different. All models See Gr42. (2) The tightening torque for the front mounting bracket attaching bolts is differ- ent. FE7 See Gr42. Group Contents of different points Application Service procedure 1 Lever cover 2 Lever protector 3 Pin 4 Lock lever 5 Lever shaft nut 6 Lever shaft bolt 7 Spacer 8 Pin 9 Collar 10 Tilting and telescoping lever 11 Spring 12 Steering column support 13 Steering column * a: Link plate : Non-reusable parts MODIFICATION SUMMARY ---===SME_1503_00005_0008.djvu===--- 5 43 (1) The upper door trims are changed. Door Panel Disassembly sequence All models Same as before except these explained here. 51 (1) The service standards for the wiper arm are changed. Service standards All models Same as before except these explained here. Group Contents of different points Application Service procedure 1 Glass holder 2 Door glass 3 Manual regulator <Manual control type> Regulator and motor <Electrical control type> 4 Sash garnish 5 Beltline molding 6 Delta garnish 7 Door lock 8 Door lock cylinder 9 Outside handle 10 Ash tray 11 Weatherstrip 12 Inside handle inner cover 13 Inside lock cable 14 Inside open cable 15 Inside handle 16 Spring 17 Upper door trim 18 Runchannel 19 Protector 20 Door check 21 Door panel Location Maintenance item Standard value Limit Remedy 7 Wiper arm force to press blade against wind- shield Standard- width cab 5.6±0.5N{570±5gf} -- Replace Widecab 5.9±0.5N{600±5gf} -- ---===SME_1503_00005_0009.djvu===---