---===SME_1409_00001_0001.djvu===--- electrical Shop Manual ( EURO V ) For Morocco Pub.No.00EMT0039, SEPTEMBER 2014 ---===SME_1409_00001_0001.djvu===--- electrical Shop Manual ( EURO V ) For Morocco Pub.No.00EMT0039, SEPTEMBER 2014 ---===SME_1409_00001_0002.djvu===--- GROUP INDEX FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso FK.FM.FN series trucks, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. SEPTEMBER 2014 Applicable models FK.FM.FN ( EURO V ) For Morocco ©2014 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan GENERAL ................................................ SPECIFICATIONS .................................... STRUCTURE AND OPERATION............. TROUBLESHOOTING ............................. POWER, CHARGE AND GROUND CIRCUIT ................................................... ENGINE STARTING, STOPPING AND PREHEATING CIRCUIT .................. LIGHTING CIRCUIT ................................. METER CIRCUIT...................................... INDICATOR AND WARNING LAMP CIRCUIT ........................................ CAB SIDE ELECTRICAL CIRCUIT ......... CHASSIS SIDE ELECTRICAL CIRCUIT ................................................... ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ........................... OTHER CIRCUIT...................................... ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ................... INSPECTION OF ELECTRICAL EQUIPMENT ............................................ STARTER AND ALTERNATOR ............... ON-VEHICLE INSPECTION AND ADJUSTMENT ......................................... CONNECTOR CONFIGURATION CHART ..................................................... CAN communication (Controller Area Network communication)....................... ENGINE ELECTRONIC CONTROL UNIT (Starter Continuous Energizing Preventing Function and Preheating Function) ............... MVCU (Multifunction Vehicle Control Unit).......................................................... ---===SME_1409_00001_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume (Pub.No.00EMT0037) 2. CHASSIS volume (Pub.No.00EMT0038) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E COMMON RAIL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 15E VARIABLE GEOMETRY TURBOCHARGER 17 EMISSION CONTROL 17E BlueTec ® EXHAUST GAS AFTERTREATMENT Group No. Group subject 00 GENERAL 21 CLUTCH 22A MANUAL TRANSMISSION <M070S6> 22B MANUAL TRANSMISSION <M060S9 (EATON ES-11109)> 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34A REAR SUSPENSION <LEAF (SHACKLE LINK TYPE)> 34B REAR SUSPENSION <LEAF (TRUNNION TYPE)> 35 BRAKE <FULL AIR BRAKE> 35E ELECTRONICALLY CONTROLLED BRAKE SYSTEM(ABS)/ANTI SPIN REGULATOR (ASR)/ ELECTRONIC STABILITY PROGRAM(ESP ® ) 36 PARKING BRAKE <WHEEL PARKING BRAKE> 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER, AIR-CONDITIONER ---===SME_1409_00001_0004.djvu===--- 3. ELECTRICAL volume (Pub.No.00EMT0039) Group No. Group subject 54 ELECTRICAL 54EF CAN communication (Controller Area Network communication) 54EG ENGINE ELECTRONIC CONTROL UNIT (Starter Continuous Energizing Preventing Function and Preheating Function) 54EJ MVCU (Multifunction Vehicle Control Unit) ---===SME_1409_00001_0005.djvu===--- CONTENTS 54-00A GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 54-00A-2 EQUIPMENT TYPE CODING SYSTEM ................................................ 54-00A-4 POWER TRAIN TABLE ........................ 54-00A-6 HOW TO READ THIS MANUAL ........... 54-00A-8 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE............ 54-00A-16 PRECAUTIONS FOR MAINTENANCE OPERATION ....................................... 54-00A-18 JACKING UP THE VEHICLE.............. 54-00A-28 DIAGNOSIS CODES 1. Diagnosis Codes ............................ 54-00A-32 2. Reading and Erasing Diagnosis Codes ............................ 54-00A-40 TABLE OF STANDARD TIGHTENING TORQUES........................................... 54-00A-50 54-00B SPECIFICATIONS SPECIFICATIONS ................................ 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter ............................................. 54-00C-2 2. Alternator ........................................ 54-00C-3 3. Lighting........................................... 54-00C-6 4. Meter Cluster ................................... 54-00C-8 5. MUTIC (Multipurpose Timing Control Unit) .................................. 54-00C-24 6. Engine Electronic Control Unit (Starter Continuous Energizing Preventing Function and Preheating Function)................ (See Gr54EG.) 7. MVCU (Multifunction Vehicle Control Unit)........................................ (See Gr54EJ.) 54-00D TROUBLESHOOTING TROUBLESHOOTING .......................... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX .................. 54-01-2 RELAY AND FUSE BOX CIRCUIT.......................................... 54-01-6 POWER CIRCUIT ........................... 54-01-8 RESERVE POWER CIRCUIT....... 54-01-22 BATTERY CHARGING CIRCUIT........................................ 54-01-23 GROUND ...................................... 54-01-24 54-02 ENGINE STARTING CIRCUIT ENGINE STARTING CIRCUIT ....... 54-02-2 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT .................... 54-03-2 HEADLAMP LEVELING CIRCUIT.......................................... 54-03-4 DAYTIME RUNNING LAMP CIRCUIT.......................................... 54-03-5 FOG LAMP CIRCUIT...................... 54-03-6 TAIL, POSITION AND LICENSE PLATE LAMPS CIRCUIT ............... 54-03-8 STOP LAMP CIRCUIT.................. 54-03-10 TURN SIGNAL AND HAZARD LAMP CIRCUIT ............................ 54-03-12 BACKUP LAMP CIRCUIT ............ 54-03-14 CAB LAMP CIRCUIT.................... 54-03-16 ILLUMINATION LAMP CIRCUIT........................................ 54-03-18 END-OUTLINE MARKER LAMP CIRCUIT ............................ 54-03-19 104 110 115 125 130 210 310 312 313 315 320 325 330 340 345 348 349 ---===SME_1409_00001_0006.djvu===--- 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT.......................................... 54-04-2 TACHOMETER CIRCUIT ............... 54-04-4 SPEEDOMETER CIRCUIT ............. 54-04-5 TACHOGRAPH CIRCUIT ............... 54-04-6 FUEL GAUGE CIRCUIT ................. 54-04-7 WATER TEMPERATURE GAUGE CIRCUIT.......................................... 54-04-8 AIR GAUGE CIRCUIT .................... 54-04-9 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT.......................................... 54-05-2 BRAKE WARNING CIRCUIT ......... 54-05-3 WATER LEVEL WARNING CIRCUIT.......................................... 54-05-4 ENGINE OIL LEVEL WARNING CIRCUIT.......................................... 54-05-5 ENGINE OIL PRESSURE WARNING CIRCUIT ....................... 54-05-6 ENGINE OIL FILTER WARNING CIRCUIT.......................................... 54-05-7 TRANSMISSION HIGH/LOW INDICATOR CIRCUIT..................... 54-05-8 STARTER KEY REMOVAL REMINDER ALARM CIRCUIT........ 54-05-9 FUEL FILTER CIRCUIT................ 54-05-10 54-06 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT ... 54-06-2 AUDIO CIRCUIT ............................. 54-06-3 WIPER AND WASHER CIRCUIT ... 54-06-4 HORN CIRCUIT .............................. 54-06-6 AIR-CONDITIONER CIRCUIT ........ 54-06-8 POWER WINDOW AND CENTRAL DOOR LOCK CIRCUIT................. 54-06-10 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT.......... 54-07-2 DIFFERENTIAL LOCK CIRCUIT ... 54-07-4 ANTI-LOCK BRAKE SYSTEM/ ANTI SPIN REGULATOR CIRCUIT <F/A>............................... 54-07-6 54-08 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT TRANSMISSION POWER TAKE-OFF CIRCUIT ...................... 54-08-2 COMMON RAIL SYSTEM ELECTRIC CIRCUIT.......................................... 54-08-4 BlueTec ® EXHAUST GAS AFTERTREATMENT CIRCUIT .... 54-08-12 54-09 OTHER CIRCUIT JOINT CONNECTOR ..................... 54-09-2 MVCU (Multifunction vehicle control unit) CIRCUIT.................. 54-09-14 CAN (CONTROLLER AREA NETWORK) CONVERTER CIRCUIT ................ 54-09-16 VEHICLE SPEED LIMITING CIRCUIT.......... 54-09-18 54-10 ELECTRICAL EQUIP- MENT INSTALLATION POSITIONS Cab side SWITCH AND SENSOR..................... 54-10-2 RELAY, ELECTRONIC CONTROL UNIT AND FUSE ............. 54-10-6 METER AND MOTOR ...................... 54-10-10 AIR-CONDITIONER ......................... 54-10-12 DOOR ............................................... 54-10-13 ROOF ............................................... 54-10-14 401 410 412 415 420 425 436 510 515 530 535 536 538 548 554 566 610 612 614 616 620 622 710 714 790 850 880 882 905 960 961 962 A B C D E F ---===SME_1409_00001_0007.djvu===--- CAB .................................................. 54-10-15 JOINTS OF MAIN HARNESS CONNECTORS ................................ 54-10-16 OTHERS ........................................... 54-10-19 Engine and transmission ENGINE ............................................ 54-10-20 TRANSMISSION .............................. 54-10-21 Chassis side SWITCH AND SENSOR ................... 54-10-22 FUSE ................................................ 54-10-24 MAGNETIC VALVE, BUZZER AND MOTOR............................................. 54-10-26 JOINTS OF MAIN HARNESS CONNECTORS ................................ 54-10-28 OTHERS ........................................... 54-10-30 54-11 INSPECTION OF ELEC- TRICAL EQUIPMENT #001 to #179 SWITCH ............................. 54-11-2 #180 to #249 RELAY ............................... 54-11-2 #250 to #349 SENSOR ............................ 54-11-8 #350 to #409 CONTROL UNIT .............. 54-11-18 #410 to #509 MOTOR............................ 54-11-19 #510 to #559 ACTUATOR ..................... 54-11-21 #560 to #609 MAGNETIC VALVE ......... 54-11-22 #610 to #649 BUZZER, HORN .............. 54-11-24 #650 to #699 LAMP ............................... 54-11-24 #750 to #859 OTHER............................. 54-11-25 #860 BATTERY...................................... 54-11-28 #890 METER .......................................... 54-11-31 54-12 STARTER AND ALTERNATOR #930 STARTER........................................ 54-12-2 #940 ALTERNATOR .............................. 54-12-17 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR... 54-13-2 #951 INSPECTION OF REGULATOR..... 54-13-3 #960 HEADLAMP AIMING ...................... 54-13-4 #961 FOG LAMP AIMING ....................... 54-13-6 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART ..................................................... 54-14-2 G J P R S T U V W X ---===SME_1409_00001_0008.djvu===--- 54-00A-1 54-00A GENERAL ---===SME_1409_00001_0009.djvu===---