---===SME_1406_00004_0001.djvu===--- Pub.No.00EMB0009, APRIL 2014 ---===SME_1406_00004_0001.djvu===--- Pub.No.00EMB0009, APRIL 2014 ---===SME_1406_00004_0002.djvu===--- ---===SME_1406_00004_0003.djvu===--- Pub.No.00EMB0009, APRIL 2014 ---===SME_1406_00004_0004.djvu===--- GROUP INDEX FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso BM series buses, and includes proce- dures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. APRIL 2014 Applicable models BM ©2014 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan GENERAL ................................................ SPECIFICATIONS .................................... STRUCTURE AND OPERATION............. TROUBLESHOOTING ............................. POWER, CHARGE AND GROUND CIRCUIT ................................................... ENGINE STARTING CIRCUIT ................. LIGHTING CIRCUIT ................................. METER CIRCUIT...................................... INDICATOR AND WARNING LAMP CIRCUIT ........................................ BODY SIDE ELECTRICAL CIRCUIT....... CHASSIS SIDE ELECTRICAL CIRCUIT ................................................... ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ................... INSPECTION OF ELECTRICAL EQUIPMENT ............................................ STARTER AND ALTERNATOR ............... ON-VEHICLE INSPECTION AND ADJUSTMENT ......................................... CONNECTOR CONFIGURATION CHART ..................................................... ---===SME_1406_00004_0005.djvu===--- This Shop Manual contains the information classified into the following groups. 1. ENGINE volume (Pub.No.00EMB0007) 2. CHASSIS volume (Pub.No.00EMB0008) 3. ELECTRICAL volume (Pub.No.00EMB0009) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 00 GENERAL 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 FRAME Group No. Group subject 54 ELECTRICAL ---===SME_1406_00004_0006.djvu===--- CONTENTS 54-00A GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 54-00A-2 EQUIPMENT TYPE CODING SYSTEM ................................................ 54-00A-3 POWER TRAIN TABLE ........................ 54-00A-4 HOW TO READ THIS MANUAL ........... 54-00A-6 1. Illustrated Parts Breakdown and Service Procedures ...................................... 54-00A-8 2. How to Read Circuits....................... 54-00A-10 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ..................................... 54-00A-13 PRECAUTIONS FOR MAINTENANCE OPERATION ....................................... 54-00A-14 1. Handling Precautions for Electric Circuits ......................................... 54-00A-18 2. Service Precautions for Alternators ... 54-00A-20 3. Intermittent Faults........................... 54-00A-22 4. Precautions for Arc Welding............. 54-00A-23 JACKING UP THE VEHICLE.............. 54-00A-24 TABLE OF STANDARD TIGHTENING TORQUES ........................................... 54-00A-26 1. Tightening Torques ......................... 54-00A-26 2. Table of Standard Tightening Torque .......................................... 54-00A-26 54-00B SPECIFICATIONS SPECIFICATIONS ................................ 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter ............................................. 54-00C-2 2. Alternator ........................................ 54-00C-4 3. Lighting........................................... 54-00C-5 54-00D TROUBLESHOOTING TROUBLESHOOTING .......................... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX .................. 54-01-2 RELAY AND FUSE BOX ......................... 54-01-3 POWER CIRCUIT........................... 54-01-4 RESERVE POWER CIRCUIT ........ 54-01-9 BATTERY CHARGING CIRCUIT........................................ 54-01-10 GROUND ...................................... 54-01-11 54-02 ENGINE STARTING CIRCUIT ENGINE STARTING CIRCUIT ....... 54-02-2 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT .................... 54-03-2 FOG LAMP CIRCUIT ..................... 54-03-3 TAIL LAMP, CLEARANCE LAMP AND LICENSE PLATE LAMP CIRCUIT.......................................... 54-03-4 STOP LAMP CIRCUIT ................... 54-03-5 TURN-SIGNAL AND HAZARD LAMP CIRCUIT .............................. 54-03-6 BACKUP LAMP CIRCUIT.............. 54-03-7 ILLUMINATION LAMP CIRCUIT ... 54-03-8 110 115 125 130 210 310 315 320 325 330 340 348 ---===SME_1406_00004_0007.djvu===--- 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT.......................................... 54-04-2 SPEEDOMETER CIRCUIT ............. 54-04-3 FUEL GAUGE CIRCUIT ................. 54-04-4 WATER TEMPERATURE CIRCUIT.......................................... 54-04-5 OIL PRESSURE GAUGE CIRCUIT.......................................... 54-04-6 VOLTMETER CIRCUIT .................. 54-04-7 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE CIRCUIT .......... 54-05-2 BRAKE WARNING CIRCUIT ......... 54-05-3 WATER LEVEL AND OVERHEATING WARNING CIRCUIT ....................... 54-05-4 ENGINE OIL PRESSURE WARNING CIRCUIT.......................................... 54-05-5 ENGINE OIL FILTER WARNING CIRCUIT.......................................... 54-05-6 54-06 BODY SIDE ELECTRICAL CIRCUIT WIPER AND WASHER CIRCUIT ... 54-06-2 HORN CIRCUIT.............................. 54-06-3 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT ......... 54-07-2 54-10 ELECTRICAL EQUIPMENT INSTALLATION POSITIONS Body side SWITCH.............................................. 54-10-2 RELAY AND FUSE ............................ 54-10-3 METER AND BUZZER....................... 54-10-4 JOINTS OF MAIN HARNESS CONNECTORS .................................. 54-10-5 OTHERS............................................. 54-10-6 Engine and Transmission ENGINE .............................................. 54-10-7 TRANSMISSION ................................ 54-10-8 Chassis side SWITCH AND SENSOR..................... 54-10-9 BATTERY AND FUSE ..................... 54-10-10 MAGNETIC VALVE.......................... 54-10-11 BUZZER AND LAMP ....................... 54-10-12 54-11 INSPECTION OF ELECTRICAL EQUIPMENT #001 to #179 SWITCH ............................. 54-11-2 #180 to #249 RELAY ............................... 54-11-5 #250 to #349 SENSOR ............................ 54-11-6 #350 to #409 CONTROL UNIT ................ 54-11-8 #410 to #509 MOTOR.............................. 54-11-8 #560 to #609 MAGNETIC VALVE ........... 54-11-9 #610 to #649 BUZZER, HORN ................ 54-11-9 #860 BATTERY ..................................... 54-11-11 #890 METER .......................................... 54-11-14 401 412 420 425 430 435 510 515 530 536 538 614 616 710 A B C J P R S T U V W ---===SME_1406_00004_0008.djvu===--- 54-12 STARTER AND ALTERNATOR #930 STARTER........................................ 54-12-2 #940 ALTERNATOR .............................. 54-12-16 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR ... 54-13-2 #951 INSPECTION OF REGULATOR..... 54-13-3 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART ..................................................... 54-14-2 ---===SME_1406_00004_0009.djvu===---