---===SME_1302_00003_0001.djvu===--- Shop Manual electrical Pub.No.00ELT0030, JANUARY 2013 For Vietnam ---===SME_1302_00003_0001.djvu===--- Shop Manual electrical Pub.No.00ELT0030, JANUARY 2013 For Vietnam ---===SME_1302_00003_0002.djvu===--- ---===SME_1302_00003_0003.djvu===--- Pub.No.00ELT0030, JANUARY 2013 ---===SME_1302_00003_0004.djvu===--- 54-00A 54-01 54-02 54-03 54-04 54-05 54-06 54-07 54-09 54-10 54-11 54-12 HOW TO READ THIS MANUAL GROUP INDEX 54-13 54-14 54-00B 54-00C 54-00D FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi CANTER series truck, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JANUARY 2013 Applicable models FE ©2013 Mitsubishi Fuso Truck & Bus Corporation GENERAL ....... ...... ...... ...... ...... ....... ...... .... SPECIFICATIONS .... ...... ...... ....... ...... ...... . STRUCTURE AND OPERATION...... ...... . TROUBLESHOOTING ...... ...... ....... ......... . POWER, CHARGE AND GROUND CIRCUIT ... ....... ...... ...... ...... ...... ....... ...... .... ENGINE STARTING AND STOPPING CIRCUIT ... ....... ...... ...... ...... ...... ....... ...... .... LIGHTING CIRCUIT .... ... ...... ....... ...... ....... METER CIRCUIT...... ...... ...... ....... ...... ...... . INDICATOR AND WARNING LAMP CIRCUIT ........ ...... ...... ....... ...... ...... . CAB SIDE ELECTRICAL CIRCUIT ........ . CHASSIS SIDE ELECTRICAL CIRCUIT ... ....... ...... ...... ...... ...... ....... ...... .... OTHER CIRCUIT... ...... ......... ....... ...... ...... . ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ...... ...... ...... . INSPECTION OF ELECTRICAL EQUIPMENT ...... ...... ...... ...... ....... ...... ...... . STARTER AND ALTERNATOR ..... ... ....... ON-VEHICLE INSPECTION AND ADJUSTMENT ... ...... ...... ...... ....... ...... ...... . CONNECTOR CONFIGURATION CHART .. ...... ....... ...... ...... ...... ....... ...... ...... . ---===SME_1302_00003_0005.djvu===--- This Shop Manual contains the information classified into the following groups. 1. ENGINE volume (Pub No. 00ELT0028) 2. CHASSIS volume (Pub No. 00ELT0029) 3. ELECTRICAL volume (Pub No. 00ELT0030) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 00 GENERAL 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL AND TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 BUMPER AND FRAME 42 CAB MOUNTING AND TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER AND VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1302_00003_0006.djvu===--- CONTENTS HOW TO READ THIS MANUAL HOW TO READ THIS MANUAL .................... .... 2 54-00A GENERAL VEHICLE MODEL CODING SYSTEM ........................ .... ... ................. 54-00A-2 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ..................... ... .... .. 54-00A-3 PRECAUTIONS FOR MAINTENANCE OPERATION .. .... .... ..... .... ....... .... ....... .... 54-00A-4 1. Handling Precautions for Electric Circuits ......................................................... 54-00A-8 2. Service Precautions for Alternators ........ 54-00A-10 3. Intermittent Faults ..................................... 54-00A-12 4. Precautions for Arc Welding .................... 54-00A-13 JACKING UP THE VEHICLE.............. 54-00A-14 54-00B SPECIFICATIONS SPECIFICATIONS .......................... .... .. 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter........................................................... 54-00C-2 2. Alternator ..................................................... 54-00C-3 3. Headlamps ................................................... 54-00C-6 4. Meter Cluster ............................................... 54-00C-8 5. Wiper Control ............................................ 54-00C-12 54-00D TROUBLESHOOTING TROUBLESHOOTING .. .... ... .... ......... .... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX ..... ............. 54-01-2 FUSE BOX ... .... ......... .... ... .... .... ... .... .... ... .. 54-01-4 POWER CIRCUIT ..... .... .. ... .... .... ... .. 54-01-6 RESERVE POWER CIRCUIT....... 54-01-15 BATTERY CHARGING CIRCUIT.................... .................... 54-01-16 GROUND .. ....... .... ... .. .... ....... .... ..... 54-01-17 54-02 ENGINE STARTING AND STOPPING CIRCUIT ENGINE STARTING CIRCUIT ....... 54-02-2 ENGINE STOPPING CIRCUIT ....... 54-02-3 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT .... ... .... .... ... .. 54-03-2 FOG LAMP CIRCUIT............... ....... 54-03-4 STOP LAMP CIRCUIT.................... 54-03-8 TURN SIGNAL AND HAZARD LAMP CIRCUIT............. ....... .................... 54-03-10 BACKUP LAMP CIRCUIT ... ......... 54-03-12 CAB LAMP CIRCUIT.................... 54-03-13 ILLUMINATION LAMP CIRCUIT............. ....... .................... 54-03-14 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT......... .... .................... .... ..... 54-04-2 TACHOMETER CIRCUIT ............... 54-04-4 SPEEDOMETER CIRCUIT ............. 54-04-6 FUEL GAUGE CIRCUIT ...... .... ....... 54-04-7 WATER TEMPERATURE GAUGE CIRCUIT......... .... .................... .... ..... 54-04-8 110 115 125 130 210 215 310 315 325 330 340 345 348 401 410 412 420 425 ---===SME_1302_00003_0007.djvu===--- 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT.......................................... 54-05-2 BRAKE WARNING CIRCUIT ......... 54-05-3 ENGINE OIL PRESSURE WARNING CIRCUIT.......................................... 54-05-4 54-06 BODY SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT.......................................... 54-06-2 AUDIO CIRCUIT .. .... ... .... .... ..... .... ... 54-06-3 WIPER AND WASHER CIRCUIT.......................................... 54-06-4 HORN CIRCUIT . .... ................ .... ..... 54-06-6 HEATER CIRCUIT . ........................ . 54-06-7 POWER WINDOW AND CENTRAL DOOR LOCK CIRCUIT. .... .............. 54-06-8 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT... ....... 54-07-2 54-09 OTHER CIRCUIT JOINT CONNECTOR (J/C). ... .... .... . 54-09-2 54-10 ELECTRICAL EQUIPMENT INSTALLATION POSITIONS Cab side SWITCH . ... ...... ....... .... ....... .... ....... .... ... 54-10-2 RELAY, ELECTRONIC CONTROL UNIT AND FUSE.. .... ........................... .... .... . 54-10-3 METER AND MOTOR ...... .... ....... .... ... 54-10-4 HEATER ..... .... ..... .... .... ... .... .... ... .... .... . 54-10-5 DOOR .. ... .... .... ..... .... ... .... .... ... .... .... ... .. 54-10-6 ROOF .. ... .... .... ..... .... ... .... .... ... .... .... ... .. 54-10-7 JOINTS OF MAIN HARNESS CONNECTORS ... .... ... .... .... ... ...... ....... 54-10-8 Engine and transmission ENGINE .... .... ....... .. ....... .... ....... .... ....... 54-10-9 TRANSMISSION .............................. 54-10-10 Chassis side SWITCH AND SENSOR... ....... .... ..... 54-10-11 RELAY AND FUSE ...... .... ....... .... ..... 54-10-12 MAGNETIC VALVE, BUZZER, HORN AND MOTOR .. .... .... ... .... ....... .... ....... .... ..... 54-10-13 JOINTS OF HARNESS CONNECTORS ... .... ... .... .... ... ...... ..... 54-10-14 54-11 INSPECTION OF ELECTRICAL EQUIPMENT #001 to #179 SWITCH ....... ................. ... .. 54-11-2 #180 to #249 RELAY ............................... 54-11-6 #250 to #349 SENSOR ...... .... ................ .. 54-11-6 #350 to #409 CONTROL UNIT ... .... .... ..... 54-11-7 #410 to #509 MOTOR......................... ... .. 54-11-8 #510 to #559 ACTUATOR ................ ..... 54-11-10 #560 to #609 MAGNETIC VALVE ......... 54-11-11 #610 to #649 BUZZER, HORN ........... ... 54-11-12 #650 to #699 LAMP .................... .... ....... 54-11-13 #750 to #859 OTHER .............. ... ........... 54-11-13 #860 BATTERY ...... .... ........................... 54-11-15 #890 METER ............................ .............. 54-11-18 54-12 STARTER AND ALTERNATOR #930 STARTER ... ... .... .................... .... ... .. 54-12-2 #940 ALTERNATOR.............................. 54-12-16 510 515 536 610 612 614 616 618 622 710 905 A B C D E F J R S T U V W ---===SME_1302_00003_0008.djvu===--- 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR .............. .................. 54-13-2 #951 INSPECTION OF REGULATOR ..... .... ....... .... .. ... .... .... . 54-13-3 #960 HEADLAMP AIMING .... .... .............. 54-13-4 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART ............. .... ....... .... ....... .... .............. 54-14-2 ---===SME_1302_00003_0009.djvu===---