---===SME_1302_00001_0001.djvu===--- Shop Manual diesel engine Pub.No.00ELT0028, JANUARY 2013 For Vietnam ---===SME_1302_00001_0001.djvu===--- Shop Manual diesel engine Pub.No.00ELT0028, JANUARY 2013 For Vietnam ---===SME_1302_00001_0002.djvu===--- GROUP INDEX GENERAL........... ......................... ENGINE .............. ......................... LUBRICATION.... ......................... FUEL AND ENGINE CONTROL .......... ......................... COOLING ........... ......................... INTAKE AND EXHAUST ............. FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JANUARY 2013 Applicable models (engine) 4D34T4 4D34T5 ©2013 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1302_00001_0003.djvu===--- This Shop Manual contains the information classified into the following groups. 1. ENGINE volume (Pub.No.00ELT0028) 2. CHASSIS volume (Pub.No.00ELT0029) 3. ELECTRICAL volume (Pub.No.00ELT0030) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 00 GENERAL 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL,TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING AND TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER, VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1302_00001_0004.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 EQUIPMENT TYPE CODES LIST ...................................................... 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ......................................................... 00-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ........ 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION 1. General Precautions ................................................................... 00-16 2. Handling of Battery..................................................................... 00-19 3. Handling of Sensors, Relays and Electronic Control Units ......... 00-19 4. Handling Precautions for Electric Circuits .................................. 00-20 5. Service Precautions for Alternators ............................................ 00-23 6. Intermittent Faults ...................................................................... 00-24 7. Precautions for Arc Welding ....................................................... 00-25 JACKING UP THE VEHICLE............................................................ 00-26 TABLE OF STANDARD TIGHTENING TORQUES 1. Tightening Torques..................................................................... 00-28 2. Table of Standard Tightening Torque .......................................... 00-28 ---===SME_1302_00001_0005.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Load capacity, drive system E 2tonclassandover,4×2 3 Cab type 7 Standard-width cab 8 Wide cab 4 Vehicle variations, Suspension 3 Rigid axle Light duty vehicle (Payload 1500 to 3000 kg) 4 Rigid axle Light duty vehicle (G.V.M. 6000 to 6900 kg) 5 Rigid axle Light duty vehicle (G.V.M. 7000 kg or more) 5 Engine P 4D34 6 Wheelbase E 3350 mm G 3850 mm H 4710 mm 7 Chassis arrangement for use None Standard use Z Wide frame 8 Rear tire arrangement, Payload 6 Rear double Payload 3000 kg to 4000 kg 9 Vehicle specification S With turbocharger 10 Steering position L Left-hand drive vehicle 1 7 4 35 2 9 8 6 FE73PE 10 VEHICLE MODEL CODING SYSTEM ---===SME_1302_00001_0006.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4D34T4 4 D 3 4 T 4 Power version number Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C3W28 C 3 W 28 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the clutch Transmission M035S5 M 035 S 5 Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the transmission Propeller shaft P3 P 3 Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the propeller shaft Front axle F200T F 200 T Vehicle type (T: Truck) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the front axle Rear axle R020T R 02 0 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differential D035H D 03 5 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the reduction & differential EQUIPMENT TYPE CODES LIST ---===SME_1302_00001_0007.djvu===--- 00-4 Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & differential FE73PE6SLDD1 4D34T5 C3W28 M025S5 P2 R020T D2H FE84PE6SLDD1 4D34T5 C3W28 M025S5 P2 R020T D2H FE85PG6SLDD1 4D34T4 C4W30 M035S5 P3 R035T D035H FE85PHZSLDD1 4D34T4 C4W30 M035S5 P3 R040T D040H POWER TRAIN TABLE ---===SME_1302_00001_0008.djvu===--- MEMO 00-5 00 ---===SME_1302_00001_0009.djvu===---