---===SME_1301_00001_0001.djvu===--- Shop Manual electrical Pub.No.00ELT0026, NOVEMBER 2012 For Chile ( EURO 4 ) ---===SME_1301_00001_0001.djvu===--- Shop Manual electrical Pub.No.00ELT0026, NOVEMBER 2012 For Chile ( EURO 4 ) ---===SME_1301_00001_0002.djvu===--- ---===SME_1301_00001_0003.djvu===--- Pub.No.00ELT0026, NOVEMBER 2012 ---===SME_1301_00001_0004.djvu===--- GROUP INDEX FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. NOVEMBER 2012 Applicable models FE ( EURO 4 ) ©2012 Mitsubishi Fuso Truck & Bus Corporation GENERAL ....... ...... ...... ...... ...... .... ...... ...... . SPECIFICATIONS .... ...... ...... ....... ... ...... .... STRUCTURE AND OPERATION...... ...... . TROUBLESHOOTING ...... ...... ....... ......... . POWER, CHARGE AND GROUND CIRCUIT ... ....... ...... ...... ...... ...... .......... ...... . ENGINE STARTING, STOPPING AND PREHEATING CIRCUIT .... .......... ...... ....... LIGHTING CIRCUIT ....... ...... ....... ......... .... METER CIRCUIT...... ...... ...... ....... ...... ...... . INDICATOR AND WARNING LAMP CIRCUIT .. ...... ...... ...... ....... ...... ...... . CAB SIDE ELECTRICAL CIRCUIT ......... CHASSIS SIDE ELECTRICAL CIRCUIT ... ....... ...... ...... ...... ...... .......... ...... . ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT .... .......... ...... ...... . OTHER CIRCUIT... ...... ... ...... ....... ...... ...... . ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ...... ......... .... INSPECTION OF ELECTRICAL EQUIPMENT ...... ...... ...... ...... ....... ...... ...... . STARTER AND ALTERNATOR ........ ....... ON-VEHICLE INSPECTION AND ADJUSTMENT ... ...... ...... ...... .......... ...... .... CONNECTOR CONFIGURATION CHART .. ...... ....... ...... ...... ...... ....... ... ...... .... ---===SME_1301_00001_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. 4M4 DIESEL ENGINE volume (Pub. No. 00ELT0023) 2. 4M5 DIESEL ENGINE volume (Pub. No. 00ELT0024) 3. CHASSIS volume (Pub. No. 00ELT0025) Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E ENGINE CONTROL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 15E TURBOCHARGER CONTROL SYSTEM 17 EMISSION CONTROL 17E EXHAUST GAS RECIRCULATION SYSTEM AND DIESEL PARTICULATE FILTER Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E ENGINE CONTROL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 15E TURBOCHARGER CONTROL SYSTEM 17 EMISSION CONTROL 17E EXHAUST GAS RECIRCULATION SYSTEM AND DIESEL PARTICULATE FILTER Group No. Group subject 00 GENERAL 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 BUMPER AND FRAME 42 CAB MOUNTING, TILT ---===SME_1301_00001_0006.djvu===--- 4. ELECTRICAL volume (Pub. No. 00ELT0026) 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER, VENTILATION Group No. Group subject 54 ELECTRICAL Group No. Group subject ---===SME_1301_00001_0007.djvu===--- CONTENTS 54-00A GENERAL VEHICLE MODEL CODING SYSTEM .... ............................................ 54-00A-2 EQUIPMENT TYPE CODES LIST ........ 54-00A-3 POWER TRAIN TABLE .... ..... .... ....... .... 54-00A-4 HOW TO READ THIS MANUAL ....... .... 54-00A-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE .... . . ....... .... ....... .... ....... .. 54-00A-14 PRECAUTIONS FOR MAINTENANCE OPERATION .. .. .... ....... .... ....... .... ....... .. 54-00A-16 JACKING UP THE VEHICLE.............. 54-00A-26 DIAGNOSIS CODES. .... .... ... .... .... ... .... 54-00A-28 1.Diagnosis Codes .................................... 54-00A-28 2.Access and Clearing of Stored Diagnosis Code ........................................................ 54-00A-28 TABLE OF STANDARD TIGHTENING TORQUES. .. ..... .... ....... .... ....... .... ....... .. 54-00A-32 1.Tightening Torques................................ 54-00A-32 2.Table of Standard Tightening Torque .. 54-00A-32 54-00B SPECIFICATIONS SPECIFICATIONS ...... .... ....... .... ........... 54-00B-2 54-00C STRUCTURE AND OPERATION 1.Starter........................................................ 54-00C-2 2.Alternator .................................................. 54-00C-4 3.Headlamps .............................................. 54-00C-10 4.Meter Cluster .......................................... 54-00C-11 5.Wiper Control ......................................... 54-00C-20 6.Starter Continuous Energizing Preventing Function and Preheating Function ....... 54-00C-22 54-00D TROUBLESHOOTING TROUBLESHOOTING .. .. ....... .... ....... .... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX ..... .... .... ..... 54-01-2 FUSE BOX ..... .... ....... .... ... .... .... ... .... .... ... .. 54-01-4 POWER CIRCUIT ..... .... ..... .... .... ... .. 54-01-6 RESERVE POWER CIRCUIT ....... 54-01-17 BATTERY CHARGING CIRCUIT........................ ....... .... ..... 54-01-18 GROUND .. .. ... .... ....... .... ....... .... ..... 54-01-20 54-02 ENGINE STARTING, STOPPING AND PREHEATING CIRCUIT ENGINE STARTING CIRCUIT ....... 54-02-2 ENGINE PREHEATING CIRCUIT.................... .... ....... ........... 54-02-4 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT .... ... ...... ....... 54-03-2 TAIL,POSITION AND LICENSE PLATE LAMPS CIRCUIT ...... .... ....... ........... 54-03-3 STOP LAMP CIRCUIT......... .... ....... 54-03-4 TURN SIGNAL AND HAZARD LAMP CIRCUIT.................... .... ....... ........... 54-03-5 BACKUP LAMP CIRCUIT ... ........... 54-03-6 CAB LAMP CIRCUIT........... .... ....... 54-03-7 ILLUMINATION LAMP CIRCUIT.................... .... ....... ........... 54-03-8 110 115 125 130 210 220 310 320 325 330 340 345 348 ---===SME_1301_00001_0008.djvu===--- 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT............. ............................. 54-04-2 TACHOMETER CIRCUIT ... ... .. .... ... 54-04-3 SPEEDOMETER CIRCUIT . ... .. .... ... 54-04-4 FUEL GAUGE CIRCUIT ................. 54-04-5 WATER TEMPERATURE GAUGE CIRCUIT............. ............................. 54-04-6 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT............. ............................. 54-05-2 BRAKE WARNING CIRCUIT ......... 54-05-3 ENGINE OIL PRESSURE WARNING CIRCUIT............. ............................. 54-05-4 FUEL FILTER WARNING CIRCUIT............. ............................. 54-05-5 54-06 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT............. ............................. 54-06-2 WIPER AND WASHER CIRCUIT............. ............................. 54-06-3 HORN CIRCUIT . .... ....... .... .............. 54-06-4 HEATER CIRCUIT . ......................... 54-06-5 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT... ....... 54-07-2 54-08 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ENGINE ELECTRONIC CONTROL CIRCUIT............. ............................. 54-08-2 54-09 OTHER CIRCUIT JOINT CONNECTOR (J/C) . .... ....... 54-09-2 DIAGNOSIS SWITCH . .. ....... .... ....... 54-09-4 54-10 ELECTRICAL EQUIPMENT INSTALLATION POSITIONS Cab side SWITCH AND SENSOR... .................. 54-10-2 RELAY, ELECTRONIC CONTROL UNIT AND FUSE ............ ....... .... .................. 54-10-4 METER AND MOTOR ........................ 54-10-5 HEATER ... .. .... ... .... ....... .... ....... .... ....... 54-10-6 ROOF ....... .... ....... .... ... .... .... ... .... .... ... .. 54-10-7 CAB ... .. ... .... .... ... .... ....... .... ....... .... ....... 54-10-8 JOINTS OF MAIN HARNESS CONNECTORS ... ......... .... ....... .... ....... 54-10-9 Engine and transmission ENGINE .. .... .... ... .... ....... .... ....... .... ..... 54-10-10 TRANSMISSION .......... .... ....... ......... 54-10-12 Chassis side SWITCH AND SENSOR... ................ 54-10-13 FUSE, RELAY AND ELECTRONIC CONTROL UNIT.. .. ....... .... ....... .... ..... 54-10-14 MAGNETIC VALVE AND BUZZER ... .. .... ... .... ....... .... ....... .... ..... 54-10-15 JOINTS OF HARNESS CONNECTORS ... ......... .... ....... .... ..... 54-10-16 401 410 412 420 425 510 515 536 566 610 614 616 618 710 880 905 907 A B C D F G J R S T U V W ---===SME_1301_00001_0009.djvu===---