---===SME_1210_00002_0001.djvu===--- Shop Manual chassis Pub.No.00ELT0020, NOVEMBER 2012 For Mexico (EURO IV) ---===SME_1210_00002_0001.djvu===--- Shop Manual chassis Pub.No.00ELT0020, NOVEMBER 2012 For Mexico (EURO IV) ---===SME_1210_00002_0002.djvu===--- GROUP INDEX 00 21 22 27 31 33 34 35 35E 51 26 52 52E 36 37 41 42 43 25 55 GENERAL ................................................ CLUTCH ................................................... TRANSMISSION ...................................... PROPELLER SHAFT ............................... FRONT AXLE........................................... REAR AXLE ............................................. WHEEL, TIRE........................................... FRONT SUSPENSION ............................. REAR SUSPENSION ............................... BRAKE ..................................................... ANTI-LOCK BRAKE SYSTEM (ABS)........................................................ PARKING BRAKE.................................... STEERING ............................................... BUMPER, FRAME ................................... CAB MOUNTING, TILT ............................ DOOR ....................................................... EXTERIOR ............................................... INTERIOR................................................. SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ........................................ HEATER, AIR-CONDITIONER................. FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi FUSO dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. NOVEMBER 2012 Applicable models FE ( EURO IV ) ©2012 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1210_00002_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 00 GENERAL 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 13E ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL 17E DPF (Diesel Particulate Filter) SYSTEM Group No. Group subject 00 GENERAL 21 CLUTCH 22 TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 52E SUPPLEMENTAL RESTRAINT SYSTEM (SRS) 55 HEATER, AIR-CONDITIONER Group No. Group subject 54 ELECTRICAL ---===SME_1210_00002_0004.djvu===--- 00-1 GROUP 00 GENERAL EQUIPMENT TYPE CODES LIST ...................................................... 00-2 POWER TRAIN TABLE ...................................................................... 00-3 HOW TO READ THIS MANUAL ......................................................... 00-4 CHASSIS NUMBER, ENGINE NUMBER ......................................... 00-12 VEHICLE IDENTIFICATION NUMBER ............................................. 00-13 PRECAUTIONS FOR MAINTENANCE OPERATION 1. General Precautions ................................................................... 00-14 2. Handling of Battery..................................................................... 00-17 3. Handling of Sensors, Relays and Electronic Control Units ......... 00-19 4. Handling Precautions for Electric Circuits .................................. 00-20 5. Service Precautions for Alternators ............................................ 00-23 6. Intermittent Faults ...................................................................... 00-24 7. Precautions for Arc Welding ....................................................... 00-25 8. Precautions When Repainting .................................................... 00-26 9. Precautions on Cleaning When Servicing the Engine ................. 00-26 JACKING UP THE VEHICLE ............................................................ 00-28 DIAGNOSIS CODES 1. Diagnosis Codes ........................................................................ 00-30 2. Reading and Erasing the Diagnosis Code................................... 00-36 TABLE OF STANDARD TIGHTENING TORQUES 1. Tightening Torques..................................................................... 00-40 2. Table of Standard Tightening Torque .......................................... 00-40 ---===SME_1210_00002_0005.djvu===--- 00-2 Component Name plate marking Code description Engine 4P10T2 4 P 1 0 T 4 Power version number Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C4W30 C 4 W 30 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the clutch Transmission M038S5 M 038 S 5 Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the transmission Propeller shaft P3 P 3 Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the propeller shaft Front axle F350T F 350 T Vehicle type (T: Truck) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the front axle Rear axle R035T R 03 5 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differential D035H D 03 5 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the reduction & differential EQUIPMENT TYPE CODES LIST ---===SME_1210_00002_0006.djvu===--- 00 00-3 Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & differential FEC91CL4SU3C 4P10-T4 C4W30 M038S5 P3 R035T D035H FEC91EL4SU3C 4P10-T4 C4W30 M038S5 P3 R035T D035H FEC91GL4SU3C 4P10-T4 C4W30 M038S5 P3 R035T D035H FEC91H44SU3C 4P10-T4 C4W30 M038S5 P3 R035T D035H POWER TRAIN TABLE ---===SME_1210_00002_0007.djvu===--- 00-4 This manual consists of the following parts: Specifications Structure and Operation Troubleshooting Circuits Electrical Equipment Installation Positions Inspection of Electrical Equipment On-vehicle Inspection and Adjustment Service procedures Connector configuration chart On-vehicle Inspection and Adjustment Procedures for inspection and adjustment of individual parts and assemblies as mounted on the vehicle are de- scribed including specific items to check and adjust. Specified or otherwise, inspection should be performed for looseness, play, backlash, crack, damage, etc. Service procedures Procedures for servicing components and parts off the vehicle are described centering on key points in their re- moval, installation, disassembly, reassembly, inspection, etc. Inspection Check items subject to "acceptable/unacceptable" judgement on the basis of service standards are all given. Some routine visual checks and cleaning of some reused parts are not described but must always be included in actual service work. Caution This service manual contains important cautionary instructions and supplementary information under the following four headings which identify the nature of the instructions and information: Terms and Units Front and rear The forward running direction of the vehicle is referred to as the front and the reverse running direction is referred to as the rear. Left and right Left hand side and right hand side, when facing the forward running direction of the vehicle, are respectively left and right. Standard value Standard value dimensions in designs indicating: the design dimensions of individual parts, the standard clear- ance between two parts when assembled, and the standard value for an assembly part, as the case may be. Limit When the value of a part exceeds this, it is no longer serviceable in respect of performance and strength and must be replaced or repaired. DANGER Precautions that should be taken in handling potentially dangerous substances such as battery fluid and coolant additives. WARNING Precautionary instructions, which, if not observed, could result in serious injury or death. CAUTION Precautionary instructions, which, if not observed, could result in damage to or de- struction of equipment or parts. NOTE Suggestions or supplementary information for more efficient use of equipment or better understanding. HOW TO READ THIS MANUAL ---===SME_1210_00002_0008.djvu===--- 00 00-5 Tightening torque Values are directly specified for out-of-standard tightening torques for bolts and nuts. Where there is no specified figure for tightening torque, follow the table covering standard tightening torques. (Values for standard tightening torques are based on thread size and material.) When the item is to be tightened in a wet state, "wet" is indicated. Where there is no indication, read it as dry. Units Tightening torques and other parameters are given in SI* units with imperial unit and metric units added in brack- ets{}. *SI: Le Système International d'Unités Unit SI unit {imperial unit, metric unit} Conversion factor Force N {lbs, kgf} 9.80665 N {2.2046 lbs, 1 kgf} Moment of force N·m {ft.lbs, kgf·m} 9.80665 N·m {7.2329 ft.lbs, 1 kgf·m} Pressure Positive pressure kPa {psi, kgf/cm 2 } 98.0665 kPa {14.22 psi, 1 kgf/cm 2 } Vacuum pressure kPa {in.Hg, mmHg} 0.133322 kPa {0.03937 in.Hg, 1 mmHg} Volume J {BTU, kcal} 4186.05 J {3.96825BTU, 1 kcal} Heat quantity W {BTU/h, kcal/h} 1.16279W {3.96825BTU/h, 1 kcal/h} Unit SI unit {imperial unit} Conversion factor Length mm {in.} 1 mm {0.03937 in.} m {ft.} 1 m {3.2808 ft.} km {mile} 1 km {0.6214 mile} Mass kg {lb} 1 kg {2.2046 lb} g {oz} 1 g {0.035274 oz} Temperature (in degree Celsius) °C {°F} 1°C {(1°C × 1.8 + 32)°F} Velocity km/h {mph} 1 km/h {0.6214 mph} m/s {ft/s} 1 m/s {3.281 ft/s} Volume L {qts}, L {gal} 1 L {1.05336 qts}, 1 L {0.2642 gal} cm 3 {cu.in.} 1cm 3 {0.061023 cu.in.} Area m 2 {in 2 },m 2 {ft 2 } 1m 2 {1.550 × 10 3 in 2 },1m 2 {1.076 × 10 ft 2 } Example: 390 N·m {290 ft.lbs, 40 kgf·m} Metric unit SI unit Imperial unit Example: 30 mm {1.18 in.} SI unit Imperial unit ---===SME_1210_00002_0009.djvu===---