---===SME_1208_00002_0001.djvu===--- Pub.No.00EMT0016, JULY 2012 ( EURO 3 ) ---===SME_1208_00002_0001.djvu===--- Pub.No.00EMT0016, JULY 2012 ( EURO 3 ) ---===SME_1208_00002_0002.djvu===--- GROUP INDEX GENERAL ............................................. CLUTCH ................................................ MANUAL TRANSMISSION................... PROPELLER SHAFT ............................ FRONT AXLE ....................................... REAR AXLE .......................................... WHEEL, TIRE........................................ FRONT SUSPENSION .......................... REAR SUSPENSION ............................ BRAKE <AIR OVER HYDRAULIC BRAKE> ..... BRAKE <FULL AIR BRAKE> ............................ PARKING BRAKE <CENTER PARKING BRAKE>............. PARKING BRAKE <WHEEL PARKING BRAKE> .............. STEERING ............................................ BUMPER, FRAME ................................ CAB MOUNTING, TILT ......................... DOOR .................................................... EXTERIOR ............................................ INTERIOR.............................................. HEATER, AIR-CONDITIONER, AND VENTILATION ....................................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso FK, FM series trucks, and includes proce- dures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JULY 2012 Applicable models FK, FM ( EURO 3 ) ©2012 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1208_00002_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35A BRAKE <AIR OVER HYDRAULIC BRAKE> 35B BRAKE <FULL AIR BRAKE> 36A PARKING BRAKE <CENTER PARKING BRAKE> 36B PARKING BRAKE <WHEEL PARKING BRAKE> 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER, AIR-CONDITIONER, VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1208_00002_0004.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 EQUIPMENT TYPE CODING SYSTEM .............................................. 00-4 POWER TRAIN TABLE ...................................................................... 00-6 HOW TO READ THIS MANUAL ......................................................... 00-8 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ........ 00-16 PRECAUTIONS FOR MAINTENANCE OPERATION ...................... 00-18 1. Handling Precautions for Electric Circuits .................................. 00-22 2. Service Precautions for Alternators ............................................ 00-24 3. Intermittent Faults ...................................................................... 00-26 4. Precautions for Arc Welding ....................................................... 00-27 JACKING UP THE VEHICLE............................................................ 00-28 DIAGNOSIS CODES 1. Diagnosis Codes ........................................................................ 00-30 2. Reading and Erasing the Diagnosis Code................................... 00-31 TABLE OF STANDARD TIGHTENING TORQUES 1. Tightening Torques..................................................................... 00-36 2. Table of Standard Tightening Torque <JIS> ................................ 00-36 ---===SME_1208_00002_0005.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system K 4 × 2 G.V.W. 10.4 to 13.5 ton M 4×2G.V.W.16ton 3 Development sequential number 6 4 Suspension 1 Leaf suspension (air over hydraulic brake) 5 Leaf air suspension (full air brake) 5 Engine F 6M60T1, 6M60T2 6 Wheel base E 3200 to 3500 mm F 3500 to 3800 mm K 4700 to 5000 mm M 5300 to 5600 mm 7 Chassis arrangement for use 1 For Damp 2 For Cargo (G.V.W. 16 ton) H For Cargo (G.V.W. 11 ton) 8 Engine type None 6M60T2 (199 kW {270 PS}), With stiffener 1 6M60T1 (177 kW {240 PS}), With stiffener D 6M60T1 (177 kW {240 PS}), Stiffener less 9 Steering position L Left-hand drive vehicle 10 to 12 Export specification NRA For Ecuador NQA For Colombia NFA For Peru 1 7 4 35 2 9 810 6 FK61FE1 L 11 12 D NRA VEHICLE MODEL CODING SYSTEM ---===SME_1208_00002_0006.djvu===--- MEMO 00-3 00 ---===SME_1208_00002_0007.djvu===--- 00-4 Component Name plate marking Code description Engine 6M60T1 6 M 6 0 T 1 Classification of turbocharger With turbocharger Order of development within same series Order of development among different series Diesel engine No. of cylinders (6: six cylinders) Clutch C7M38 C 7 M 38 Disc OD Facing material (M: Cera-metallic) Load carrying capacity of truck class (ton- nage) Initial letter of the clutch Transmission M060S5D M 060 S 5 D Direct drive (unmarked: overdrive) Forward speeds Type of mesh (S: Synchromesh, A: Automat- ic Transmission) Load carrying capacity of truck class (ton- nage) Initial letter of the transmission Propeller shaft P10 P 10 Load carrying capacity of truck class (ton- nage) Initial letter of the propeller shaft Front axle F040T F 040 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton- nage) Initial letter of the front axle Rear axle R050T R 05 0 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (ton- nage) Initial letter of the rear axle R10T R 10 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton- nage) Initial letter of the rear axle EQUIPMENT TYPE CODING SYSTEM ---===SME_1208_00002_0008.djvu===--- 00 00-5 Reduction and differential D050H D 05 0 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (ton- nage) Initial letter of the reduction & differential D10H D 10 H Tooth form (H: Hypoid gear) Typical load capacity (tonnage class) of ve- hicle Initial letter of "differential" in reduction and differential Component Name plate marking Code description ---===SME_1208_00002_0009.djvu===---