---===SME_1206_00001_0001.djvu===--- Shop Manual diesel engine, chassis and electrical Pub.No.00ELT0015, APRIL 2012 ECO HYBRID (EURO V) Supplement ---===SME_1206_00001_0001.djvu===--- Shop Manual diesel engine, chassis and electrical Pub.No.00ELT0015, APRIL 2012 ECO HYBRID (EURO V) Supplement ---===SME_1206_00001_0002.djvu===--- 00 13 51 52 54 GROUP INDEX 36 43 13E 17 35EA 54 22E 22A 18 18E MODIFICATION SUMMARY ................. GENERAL ............................................. FUEL AND ENGINE CONTROL ........... COMON RAIL SYSTEM ........................ EMISSION CONTROL .......................... HYBRID ELECTRIC VEHICLE SYSTEM ................................................ HYBRID ELECTRIC VEHICLE ELECTRIC CONTROL SYSTEM .......... GEARBOX <M038: DUONIC ® > ............ DUONIC ® .............................................. ELECTRICAL ........................................ FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. As this Shop Manual is published as a supplement to the following Shop Manuals, please see the followings for in- formation not included in this manual. 4P10 diesel engine........................ Pub No. 00ELT0006 CANTER chassis .. .......... .......... .... Pub No. 00ELT0005 CANTER electrical .... .................... Pub No. 00ELT0007 For more details, please consult your nearest authorised Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. APRIL 2012 Applicable models FE ECO HYBRID ( EURO V ) ©2012 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1206_00001_0003.djvu===--- 1 MODIFICATION SUMMARY ---===SME_1206_00001_0004.djvu===--- 2 1. Engine This section describes only the difference from 4P10 Shop Manual diesel engine. (Pub.No.00ELT0006). Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 00 (1) The eco hybrid model is added in VEHICLE MODEL CODING SYSTEM. (2) POWER TRAIN TABLE is different. (3) The motor number is added in VEHICLE IDENTIFICATION NUMBER, ENGINE NUMBER AND NAME PLATE. (4) Some precautions are added to PRECAUTIONS FOR MAINTENANCE OPERATION. (5) The warning indication for hybrid electric vehicle system is added to DIAGNOSIS CODES. (6) The version of FUSO Diagnostics is different. Special tools See Gr00. 13 (1) The fuel tank is different. (2) The spare fuel tank is different. See Gr13. 17 (1) The components and installation procedure for DPF are changed. (2) The components and installation procedure for the muffler are changed. See Gr17. 18 Description of hybrid electric vehicle system is added. (Mechanical-related items are described.) See Gr18. 18E Description of hybrid electric vehicle system is added. (Electronic-control-related items are described.) See Gr18E. Warning System Reference Gr Hybrid electric vehicle system 18 Mark Tool name and shape Part No. Application PC FDS-R11-5 or higher (FUSO Diagnostics version) Data transmission between FUSO connect and PC MODIFICATION SUMMARY ---===SME_1206_00001_0005.djvu===--- 3 2. Chassis This section describes only the difference from CANTER Shop Manual diesel chassis. (Pub.No.00ELT0005). Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 00 The same as that in Gr00 of CANTER Shop Manual engine. See Gr00. 22A All the contents of this group are described for the convenience of servicing eco hybrid vehicle. See Gr22A. 22E All the contents of this group are described for the convenience of servicing eco hybrid vehicle. However, for the following sections, only the parts dedicated for the eco hybrid vehicle are de- scribed. Service data Actuator test See Gr22E. ---===SME_1206_00001_0006.djvu===--- 4 3. Electrical This section describes only the difference from CANTER Shop Manual diesel electrical. (Pub.No.00ELT0007). Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 54-00A GENERAL The same as that in Gr00 of CANTER Shop Manual engine. See Gr00. 54-00B SPECIFICATIONS All the contents of this group are described for the convenience of servicing eco hy- brid vehicle. See Gr54-00B. 54-00C STRUCTURE AND OPERATION (1) The meter cluster of eco hybrid vehicle specification is added. (2) The signal detect and actuation module of eco hybrid vehicle specification is add- ed. See Gr54-00C. 54-01 POWER, CHARGE AND EARTH CIR- CUIT All the contents of this group are described for the convenience of servicing eco hy- brid vehicle. See Gr54-01. 54-02 ENGINE START- ING, STOPPING AND PREHEAT- ING CIRCUIT All the contents of this group are described for the convenience of servicing eco hy- brid vehicle. See Gr54-02. 54-04 METER CIRCUIT The following circuits are changed for eco hybrid vehicle. METER CLUSTER INTERNAL CIRCUIT TACHOMETER CIRCUIT WATER TEMPERATURE GAUGE CIRCUIT See Gr54-04. 54-05 INDICATOR AND WARNING LAMP CIRCUIT The following circuits are changed for eco hybrid vehicle. ENGINE OIL PRESSURE WARNING CIRCUIT OVERHEATING WARNING CIRCUIT FUEL FILTER CIRCUIT See Gr54-05. 54-06 CAB SIDE ELECTRICAL CIRCUIT The following circuit is changed for eco hybrid vehicle. AIR-CONDITIONER CIRCUIT See Gr54-06. 54-08 ENGINE AND GEARBOX SIDE ELECTRICAL CIRCUIT The following circuit is changed for eco hybrid vehicle. GEARBOX POWER TAKE-OFF CIRCUIT See Gr54-08. 54-09 OTHER CIRCUIT All the contents of this group are described for the convenience of servicing eco hy- brid vehicle. See Gr54-09. 54-10 ELECTRICAL EQUIPMENT INSTALLATION POSITIONS All the contents of this group are described for the convenience of servicing eco hy- brid vehicle. See Gr54-10. 54-11 INSPECTION OF ELECTRICAL EQUIPMENT The following items are added for the eco hybrid vehicle. #343 Crash sensor #437 Motor generator #495 Blower motor #768 Water pump See Gr54-11. 54-14 CONNECTOR CONFIGURATION CHART HN3B connector is added. See Gr54-14. 401 410 425 536 537 566 620 850 MODIFICATION SUMMARY ---===SME_1206_00001_0007.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 POWER TRAIN TABLE ...................................................................... 00-3 VEHICLE IDENTIFICATION NUMBER, ENGINE NUMBER AND NAME PLATE...................................................................................... 00-4 PRECAUTIONS FOR MAINTENANCE OPERATION 1. Handling Precautions for Electric Circuits .................................. 00-12 4. Precautions for Arc Welding ....................................................... 00-16 For other details except the items described above, please see Shop Manual chassis CANTER Pub.No. 00ELT0005 GROUP 00 GENERAL. ---===SME_1206_00001_0008.djvu===--- 00-2 1 Basic vehicle type F Cab over truck 2 Driving wheels E 4×2 3 Cab/frame type, development sequence B Wide cab, frame width: 750mm 4 Chassis, suspension (front/rear), classification of GVW 7 Rigid/rigid, GVW: 6.05 -- 7.5 tons 5 Engine 4 4P10-HEV(Hybrid electric vehicle) 6 Wheelbase E 3400 mm G 3850 mm 7 Steering R RHD L LHD 8 Floor height, transmission type 3 High floor, DUONIC ® 9 Cab configuration S Single cab 10 11 Country code EA EU 12 Engine class 3 4P10(T4) 110 kW 1 7 4 35 2 9 810 6 FEB74EL S 11 12 3E A 3 VEHICLE MODEL CODING SYSTEM ---===SME_1206_00001_0009.djvu===---