---===SME_1010_00029_0001.djvu===--- Shop Manual electrical Pub.No.THSE0914, NOVEMBER 2009 For Ukrainian ---===SME_1010_00029_0001.djvu===--- Shop Manual electrical Pub.No.THSE0914, NOVEMBER 2009 For Ukrainian ---===SME_1010_00029_0002.djvu===--- ---===SME_1010_00029_0003.djvu===--- Pub.No.THSE0914, NOVEMBER 2009 ---===SME_1010_00029_0004.djvu===--- GROUP INDEX FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. NOVEMBER 2009 Applicable models FE For Ukrainian ©2009 Mitsubishi Fuso Truck & Bus Corporation GENERAL ................................................ SPECIFICATIONS .................................... STRUCTURE AND OPERATION............. TROUBLESHOOTING ............................. POWER, CHARGE AND GROUND CIRCUIT ................................................... ENGINE STARTING, STOPPING AND PREHEATING CIRCUIT ........................... LIGHTING CIRCUIT ................................. METER CIRCUIT...................................... INDICATOR AND WARNING LAMP CIRCUIT ........................................ CAB SIDE ELECTRICAL CIRCUIT ......... CHASSIS SIDE ELECTRICAL CIRCUIT ................................................... ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT ........................... OTHER CIRCUIT...................................... ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ................... INSPECTION OF ELECTRICAL EQUIPMENT ............................................ STARTER AND ALTERNATOR ............... ON-VEHICLE INSPECTION AND ADJUSTMENT ......................................... CONNECTOR CONFIGURATION CHART ..................................................... ---===SME_1010_00029_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13A FUEL AND ENGINE CONTROL 13E ELECTRONICALLY CONTROLLED FUEL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL Group No. Group subject 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER, VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1010_00029_0006.djvu===--- CONTENTS 54-00A GENERAL VEHICLE MODEL CODING SYSTEM .. 54-00A-2 EQUIPMENT MODEL CODING SYSTEM................................................ 54-00A-3 POWER TRAIN TABLE ........................ 54-00A-4 HOW TO READ THIS MANUAL ........... 54-00A-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ............................ 54-00A-14 PRECAUTIONS FOR MAINTENANCE OPERATION ...................................... 54-00A-16 JACKING UP ...................................... 54-00A-26 DIAGNOSIS CODES 1. Diagnosis Codes .................................. 54-00A-28 2. Reading and Erasing the Diagnosis Code ............................................ 54-00A-28 TABLE OF STANDARD TIGHTENING TORQUES ........................................... 54-00A-34 54-00B SPECIFICATIONS SPECIFICATIONS ............................... 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter....................................................... 54-00C-2 2. Alternator ................................................. 54-00C-3 3. Headlamps ............................................... 54-00C-6 4. Meter Cluster ........................................... 54-00C-8 5. Wiper Control ........................................ 54-00C-16 6. Starter Continuous Energizing Preventing Function and Preheating Function ...... 54-00C-18 54-00D TROUBLESHOOTING TROUBLESHOOTING .......................... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX ................. 54-01-2 FUSE BOX .............................................. 54-01-4 POWER CIRCUIT .......................... 54-01-6 RESERVE POWER CIRCUIT...... 54-01-16 BATTERY CHARGING CIRCUIT....................................... 54-01-17 GROUND ..................................... 54-01-18 54-02 ENGINE STARTING, STOPPING AND PRE- HEATING CIRCUIT ENGINE STARTING CIRCUIT ...... 54-02-2 ENGINE STOPPING CIRCUIT................................... (See Gr13.) ENGINE PREHEATING CIRCUIT......................................... 54-02-3 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT ................... 54-03-2 HEADLAMP LEVELING CIRCUIT......................................... 54-03-3 FOG LAMP CIRCUIT..................... 54-03-4 TAIL, POSITION AND LICENSE PLATE LAMPS CIRCUIT .............. 54-03-5 STOP LAMP CIRCUIT................... 54-03-6 TURN SIGNAL AND HAZARD LAMP CIRCUIT ............................. 54-03-7 BACKUP LAMP CIRCUIT ............. 54-03-8 CAB LAMP CIRCUIT..................... 54-03-9 ILLUMINATION LAMP CIRCUIT....................................... 54-03-10 END-OUTLINE MARKER LAMP CIRCUIT ........................... 54-03-11 110 115 125 130 210 215 220 310 312 315 320 325 330 340 345 348 349 ---===SME_1010_00029_0007.djvu===--- 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT......................................... 54-04-2 TACHOMETER CIRCUIT .............. 54-04-3 SPEEDOMETER CIRCUIT ............ 54-04-4 FUEL GAUGE CIRCUIT ................ 54-04-5 WATER TEMPERATURE GAUGE CIRCUIT......................................... 54-04-6 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT......................................... 54-05-2 BRAKE WARNING CIRCUIT ........ 54-05-3 ENGINE OIL PRESSURE WARNING CIRCUIT......................................... 54-05-4 FUEL FILTER WARNING CIRCUIT......................................... 54-05-5 54-06 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT .. 54-06-2 AUDIO CIRCUIT ............................ 54-06-3 WIPER AND WASHER CIRCUIT .. 54-06-4 HORN CIRCUIT ............................. 54-06-5 HEATER CIRCUIT .......................... 54-06-6 POWER WINDOW CIRCUIT ......... 54-06-7 MIRROR HEATER CIRCUIT........... 54-06-8 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT......... 54-07-2 54-08 ENGINE AND TRANS- MISSION SIDE ELECTRICAL CIRCUIT FUEL HEATER CIRCUIT............... 54-08-2 54-09 OTHER CIRCUIT JOINT CONNECTOR (J/C) ........... 54-09-2 DIAGNOSIS SWITCH AND MEMORY CLEAR SWITCH CIRCUIT ............ 54-09-4 54-10 ELECTRICAL EQUIP- MENT INSTALLATION POSITIONS Cab side SWITCH AND SENSOR.................... 54-10-2 RELAY, ELECTRONIC CONTROL UNIT AND FUSE ........................................ 54-10-4 METER AND MOTOR ....................... 54-10-5 HEATER ............................................ 54-10-6 DOOR AND MIRROR........................ 54-10-7 ROOF ................................................ 54-10-8 CAB ................................................... 54-10-9 JOINTS OF MAIN HARNESS CONNECTORS ............................... 54-10-10 Engine and transmission ENGINE ........................................... 54-10-11 TRANSMISSION ............................. 54-10-12 Chassis side SWITCH AND SENSOR.................. 54-10-13 RELAY, ELECTRONIC CONTROL UNIT AND FUSE ...................................... 54-10-14 MAGNETIC VALVE AND BUZZER .......................................... 54-10-15 JOINTS OF HARNESS CONNECTORS............................. 54-10-16 OTHERS .......................................... 54-10-18 401 410 412 420 425 510 515 536 566 610 612 614 616 618 622 629 710 813 905 907 A B C D E F G J R S T U V W X ---===SME_1010_00029_0008.djvu===--- 54-11 INSPECTION OF ELECTRICAL EQUIPMENT #001 to #179 SWITCH ............................ 54-11-2 #180 to #249 RELAY .............................. 54-11-6 #250 to #349 SENSOR ........................... 54-11-7 #350 to #409 CONTROL UNIT ............... 54-11-8 #410 to #509 MOTOR ............................. 54-11-9 #560 to #609 MAGNETIC VALVE ........ 54-11-10 #610 to #649 BUZZER, HORN ............. 54-11-11 #650 to #699 LAMP .............................. 54-11-12 #750 to #859 OTHER............................ 54-11-12 #860 BATTERY..................................... 54-11-14 #890 METER ......................................... 54-11-17 54-12 STARTER AND ALTERNATOR #930 STARTER....................................... 54-12-2 #940 ALTERNATOR ............................. 54-12-16 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR .. 54-13-2 #951 INSPECTION OF REGULATOR .... 54-13-3 #955 INSPECTION OF PREHEATING SYSTEM......................................... 54-13-4 #956 INSPECTION OF STARTER CONTINUOUS ENERGIZING PREVENTING FUNCTION ............ 54-13-8 #960 HEADLAMP AIMING ................... 54-13-12 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART .................................................... 54-14-2 ---===SME_1010_00029_0009.djvu===---