---===SME_1010_00017_0001.djvu===--- (EURO 2) Pub.No.00EMT0004, SEPTEMBER 2010 For General Export/Kenya/Morocco ---===SME_1010_00017_0001.djvu===--- (EURO 2) Pub.No.00EMT0004, SEPTEMBER 2010 For General Export/Kenya/Morocco ---===SME_1010_00017_0002.djvu===--- ---===SME_1010_00017_0003.djvu===--- Pub.No.00EMT0004, SEPTEMBER 2010 ---===SME_1010_00017_0004.djvu===--- GROUP INDEX GENERAL ............................................. ENGINE ................................................. LUBRICATION ...................................... FUEL AND ENGINE CONTROL ........... COOLING .............................................. INTAKE AND EXHAUST....................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso 6D1 series diesel engine, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. SEPTEMBER 2010 Applicable models 6D14 6D16 6D16T2 6D16T7 For General Export/ ©2010 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1010_00017_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 21 CLUTCH 22A MANUAL TRANSMISSION <M050, M060> 22B MANUAL TRANSMISSION <M8> 25 PROPELLER SHAFT 26A FRONT AXLE <FK, FM (Except FM657LS, FN)> 26B FRONT AXLE <FM657LS> 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34A REAR SUSPENSION <LEAF (SHACKLE LINK TYPE)> 34B REAR SUSPENSION <LEAF (TRUNNION TYPE)> 35A BRAKE <AIR OVER HYDRAULIC BRAKE> 35B BRAKE <FULL AIR BRAKE> 35EA ANTI-LOCK BRAKE SYSTEM (ABS) 35EB RETARDER SYSTEM 36A PARKING BRAKE <CENTER PARKING BRAKE> 36B PARKING BRAKE <WHEEL PARKING BRAKE> 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1010_00017_0006.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ................................................ 00-2 EQUIPMENT TYPE CODING SYSTEM .............................................. 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ......................................................... 00-6 1. Illustrated Parts Breakdown and Service Procedures ................... 00-8 2. How to Read Circuits .................................................................. 00-10 3. How to Use Diagnosis Codes <Electronic Control System>........ 00-13 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ........ 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION ...................... 00-16 JACKING UP THE VEHICLE............................................................ 00-26 DIAGNOSIS CODES 1. Diagnosis Codes ........................................................................ 00-29 2. Reading and Erasing the Diagnosis Code................................... 00-30 TABLE OF STANDARD TIGHTENING TORQUES .......................... 00-36 ---===SME_1010_00017_0007.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system K 4 × 2 G.V.W. 10.4 to 13.5 ton M 4 × 2 G.V.W. 13.5 to 15.1 ton N 6×2,6×4G.V.W.21to22ton 3 Development sequential number 6 4 Suspension FK 1 Leaf suspension <Shackle link> FM 1 Leaf suspension <Shackle link> 5 Leaf suspension <Shackle link>, G.V.W. 15100 kg FN 1 Leaf suspension <Trunnion>, 6 × 2 2 Leaf suspension <Trunnion>, 6 × 4 5 Engine 5 6D14 7 6D16, 6D16T2, 6D16T7 6 Wheel base E 3200 mm F 3680 mm <FK>, 3700 mm <FM65> H 4160 mm <FK>, 4280 mm <FM61> J 4620 mm K 4760 mm L 5080 mm M 5550 mm R 6300 mm 7 Chassis arrangement for use none Standard use D Dump 8 Engine type none Natural Aspiration S Turbo-charged Vehicle specifications H G.V.W. 11000 kg <FK> G.V.W. 14000 kg <FK for Morocco> G.V.W. 14030 kg <FM61> 9 Steering position L Left-hand drive vehicle R Right-hand drive vehicle 10 Export specification 1 7 4 35 2 9 8 6 FM657HD L S 10 DJ3 VEHICLE MODEL CODING SYSTEM ---===SME_1010_00017_0008.djvu===--- 00 00-3 Component Name plate marking Code description Engine 6D16T2 6 D 1 6 T 2 Classification of turbocharger With turbocharger Order of development within same series Order of development among different series Diesel engine No. of cylinders (6: six cylinders) Clutch C6W35 C 6 W 35 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (ton- nage) Initial letter of the clutch Transmission M060S6 M 060 S 6 Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (ton- nage) Initial letter of the transmission Propeller shaft P8 P 8 Load carrying capacity of truck class (ton- nage) Initial letter of the propeller shaft Front axle F650T F 650 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton- nage) Initial letter of the front axle Rear axle R080T R 080 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton- nage) Initial letter of the rear axle Reduction and differential D8H D 8 H Tooth profile (H: Hypoid gear) Load carrying capacity of truck class (ton- nage) Initial letter of the reduction & differential EQUIPMENT TYPE CODING SYSTEM ---===SME_1010_00017_0009.djvu===---