---===SME_1010_00015_0001.djvu===--- Pub.No.00EMT0006, SEPTEMBER 2010 Shop Manual electrical For General Export/Kenya/Morocco (EURO 2) ---===SME_1010_00015_0001.djvu===--- Pub.No.00EMT0006, SEPTEMBER 2010 Shop Manual electrical For General Export/Kenya/Morocco (EURO 2) ---===SME_1010_00015_0002.djvu===--- ---===SME_1010_00015_0003.djvu===--- Pub.No.00EMT0006, SEPTEMBER 2010 ---===SME_1010_00015_0004.djvu===--- GROUP INDEX FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso FK.FM.FN series trucks, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. SEPTEMBER 2010 Applicable models FK.FM.FN ©2010 Mitsubishi Fuso Truck & Bus Corporation GENERAL ................................................ SPECIFICATIONS .................................... STRUCTURE AND OPERATION............. TROUBLESHOOTING ............................. POWER, CHARGE AND GROUND CIRCUIT ................................................... ENGINE STARTING AND STOPPING CIRCUIT................................ LIGHTING CIRCUIT ................................. METER CIRCUIT...................................... INDICATOR AND WARNING LAMP CIRCUIT ........................................ CAB SIDE ELECTRICAL CIRCUIT ......... CHASSIS SIDE ELECTRICAL CIRCUIT ................................................... ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT .................. OTHER CIRCUIT...................................... ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ................... INSPECTION OF ELECTRICAL EQUIPMENT ............................................ STARTER AND ALTERNATOR ............... ON-VEHICLE INSPECTION AND ADJUSTMENT ......................................... CONNECTOR CONFIGURATION CHART ..................................................... ---===SME_1010_00015_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 21 CLUTCH 22A MANUAL TRANSMISSION <M050, M060> 22B MANUAL TRANSMISSION <M8> 25 PROPELLER SHAFT 26A FRONT AXLE <FK, FM (Except FM657LS, FN)> 26B FRONT AXLE <FM657LS> 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34A REAR SUSPENSION <LEAF (SHACKLE LINK TYPE)> 34B REAR SUSPENSION <LEAF (TRUNNION TYPE)> 35A BRAKE <AIR OVER HYDRAULIC BRAKE> 35B BRAKE <FULL AIR BRAKE> 35EA ANTI-LOCK BRAKE SYSTEM (ABS) 35EB RETARDER SYSTEM 36A PARKING BRAKE <CENTER PARKING BRAKE> 36B PARKING BRAKE <WHEEL PARKING BRAKE> 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1010_00015_0006.djvu===--- CONTENTS 54-00A GENERAL VEHICLE MODEL CODING SYSTEM................................................ 54-00A-2 EQUIPMENT TYPE CODING SYSTEM................................................ 54-00A-3 POWER TRAIN TABLE ........................ 54-00A-4 HOW TO READ THIS MANUAL ........... 54-00A-6 1. Illustrated Parts Breakdown and Service Procedures ........................... 54-00A-8 2. How to Read Circuits....................... 54-00A-10 3. How to Use Diagnosis Codes <Electronic Control System> ............ 54-00A-13 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE............ 54-00A-14 PRECAUTIONS FOR MAINTENANCE OPERATION ....................................... 54-00A-16 JACKING UP THE VEHICLE.............. 54-00A-26 DIAGNOSIS CODES........................... 54-00A-30 1. Diagnosis Codes ............................ 54-00A-30 2. Reading and Erasing the Diagnosis Code .............................. 54-00A-31 TABLE OF STANDARD TIGHTENING TORQUES ........................................... 54-00A-38 54-00B SPECIFICATIONS SPECIFICATIONS ................................ 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter ............................................. 54-00C-2 2. Alternator ........................................ 54-00C-4 3. Lighting........................................... 54-00C-8 4. MUTIC (Multipurpose Timing Control Unit)................................................ 54-00C-9 54-00D TROUBLESHOOTING TROUBLESHOOTING .......................... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX .................. 54-01-2 RELAY AND FUSE BOX ......................... 54-01-4 RELAY AND FUSE BOX CIRCUIT.......................................... 54-01-6 POWER CIRCUIT ........................... 54-01-8 RESERVE POWER CIRCUIT....... 54-01-17 POWER OUTLET CIRCUIT.......... 54-01-18 BATTERY CHARGING CIRCUIT........................................ 54-01-19 GROUND ...................................... 54-01-20 54-02 ENGINE STARTING, STOPPING AND PREHEATING CIRCUIT ENGINE STARTING CIRCUIT ....... 54-02-2 ENGINE STOPPING CIRCUIT ....... 54-02-3 ENGINE PREHEATING AND COLD START CIRCUIT ................. 54-02-4 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT .................... 54-03-2 FOG LAMP CIRCUIT...................... 54-03-4 TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT ............... 54-03-5 STOP LAMP CIRCUIT.................... 54-03-6 TURN SIGNAL AND HAZARD LAMP CIRCUIT .............................. 54-03-8 BACKUP LAMP CIRCUIT ............ 54-03-10 CAB LAMP CIRCUIT.................... 54-03-12 ILLUMINATION LAMP CIRCUIT........................................ 54-03-13 104 110 115 120 125 130 210 215 220 310 315 320 325 330 340 345 348 ---===SME_1010_00015_0007.djvu===--- 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT.......................................... 54-04-2 TACHOMETER CIRCUIT ............... 54-04-4 SPEEDOMETER CIRCUIT ............. 54-04-6 TACHOGRAPH CIRCUIT ............... 54-04-7 FUEL GAUGE CIRCUIT ................. 54-04-8 WATER TEMPERATURE GAUGE CIRCUIT........................................ 54-04-10 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT.......................................... 54-05-2 BRAKE WARNING CIRCUIT ......... 54-05-4 AIR CLEANER ELEMENT WARNING CIRCUIT ....................... 54-05-6 WATER LEVEL AND OVERHEATING WARNING CIRCUIT ....................... 54-05-7 ENGINE OIL PRESSURE WARNING CIRCUIT ....................... 54-05-9 ENGINE OIL FILTER WARNING CIRCUIT........................................ 54-05-11 TRANSMISSION HIGH/LOW INDICATOR CIRCUIT................... 54-05-12 CAB TILT WARNING CIRCUIT.... 54-05-13 54-06 CAB SIDE ELECTRI- CAL CIRCUIT CIGARETTE LIGHTER CIRCUIT ... 54-06-2 AUDIO CIRCUIT ............................. 54-06-3 WIPER AND WASHER CIRCUIT ... 54-06-5 HORN CIRCUIT .............................. 54-06-6 FORCED VENTILATION AND AIR-CONDITIONER CIRCUIT ........ 54-06-7 54-07 CHASSIS SIDE ELEC- TRICAL CIRCUIT EXHAUST BRAKE CIRCUIT.......... 54-07-2 DIFFERENTIAL LOCK CIRCUIT ... 54-07-4 54-08 ENGINE AND TRANS- MISSION SIDE ELEC- TRICAL CIRCUIT TRANSMISSION POWER TAKE-OFF CIRCUIT ...................... 54-08-2 54-09 OTHER CIRCUIT MUTIC (MULTIPURPOSE TIMING CONTROL UNIT) CIRCUIT ............ 54-09-2 RETARDER BRAKE SYSTEM ELECTRIC CIRCUIT DIAGRAM. (See Gr35EB.) ANTI-LOCK BRAKE SYSTEM CIRCUIT DIAGRAM..................... (See Gr35EA.) 54-10 ELECTRICAL EQUIP- MENT INSTALLATION POSITIONS Cab side SWITCH.............................................. 54-10-2 RELAY, ELECTRONIC CONTROL UNIT AND FUSE ............. 54-10-4 METER, BUZZER AND MOTOR ....... 54-10-6 HEATER OR AIR-CONDITIONER ..... 54-10-8 DOOR ................................................. 54-10-9 ROOF ............................................... 54-10-10 CAB .................................................. 54-10-11 TILT .................................................. 54-10-12 JOINTS OF MAIN HARNESS CONNECTORS ................................ 54-10-13 OTHERS ........................................... 54-10-15 Engine and transmission ENGINE ............................................ 54-10-17 TRANSMISSION .............................. 54-10-18 401 410 412 415 420 425 510 515 520 530 536 538 548 550 610 612 614 616 620 710 714 850 910 A B C D E F G H J P R S ---===SME_1010_00015_0008.djvu===--- Chassis side SWITCH AND SENSOR ................... 54-10-20 FUSE ................................................ 54-10-22 MAGNETIC VALVE AND BUZZER ........................................... 54-10-23 JOINTS OF HARNESS CONNECTORS ................................ 54-10-24 OTHERS ........................................... 54-10-25 54-11 INSPECTION OF ELEC- TRICAL EQUIPMENT #001 to #179 SWITCH ............................. 54-11-2 #180 to #249 RELAY ............................... 54-11-8 #250 to #349 SENSOR .......................... 54-11-10 #350 to #409 CONTROL UNIT .............. 54-11-12 #410 to #509 MOTOR ............................ 54-11-13 #560 to #609 MAGNETIC VALVE ......... 54-11-14 #610 to #649 BUZZER, HORN .............. 54-11-15 #650 to #699 LAMP ............................... 54-11-16 #750 to #859 OTHER............................. 54-11-17 #860 BATTERY...................................... 54-11-19 #890 METER .......................................... 54-11-22 54-12 STARTER AND ALTERNATOR #930 STARTER........................................ 54-12-2 #940 ALTERNATOR .............................. 54-12-16 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR ... 54-13-2 #951 INSPECTION OF REGULATOR ..... 54-13-3 #960 HEADLAMP AIMING ...................... 54-13-4 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART ..................................................... 54-14-2 T U V W X ---===SME_1010_00015_0009.djvu===---