---===SME_1007_00087_0001.djvu===--- Shop Manual chassis Pub.No.TWSE0415, JANUARY 2005 ---===SME_1007_00087_0001.djvu===--- Shop Manual chassis Pub.No.TWSE0415, JANUARY 2005 ---===SME_1007_00087_0002.djvu===--- GROUP INDEX GENERAL ............................................... CLUTCH .................................................. MANUAL TRANSMISSION..................... PROPELLER SHAFT.............................. FRONT AXLE ......................................... REAR AXLE ............................................ WHEEL AND TIRE .................................. FRONT SUSPENSION ............................ REAR SUSPENSION .............................. BRAKE .................................................... ANTI-LOCK BRAKE SYSTEM <WITH- OUT POWER ASSIST FUNCTION> ....... ANTI-LOCK BRAKE SYSTEM <WITH POWER ASSIST FUNCTION> .............. PARKING BRAKE................................... STEERING .............................................. FRAME . ................................................... CAB MOUNTING, TILT ........................... DOOR ...................................................... EXTERIOR .............................................. INTERIOR................................................ HEATER, AIR-CONDITIONER AND VENTILATION ................................ FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mi- tsubishi Fuso truck, and includes procedures for adjust- ment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi FUSO dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JANUARY 2005 Applicable models FB, FE ©2005 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1007_00087_0003.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ............................................... 00-2 EQUIPMENT TYPE CODES LIST ..................................................... 00-3 POWER TRAIN TABLE ..................................................................... 00-4 HOW TO READ THIS MANUAL ........................................................ 00-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ....... 00-12 PRECAUTIONS FOR MAINTENANCE OPERATION ..................... 00-14 JACKING UP THE VEHICLE........................................................... 00-24 DIAGNOSIS CODES 1. Connecting Multi-Use Tester-II ................................................. 00-26 2. Accessing/Erasing Diagnosis Codes ........................................ 00-27 TABLE OF STANDARD TIGHTENING TORQUES ......................... 00-30 ---===SME_1007_00087_0004.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system and Basic GVM B4 2, GVM 3.5 tons E4 2,GVM3.5to8.0tons 3 Cab type 7 Standard width cab 8 Wide cab 4 Vehicle variations, Suspension 3 GVM 3.5 to under 6.0 tons, Leaf spring 4 GVM 3.5 to under 7.0 tons, Leaf spring 5 GVM 7.0 to under 8.0 tons, Leaf spring 5 Engine B 4M42 (92 kW {125 PS} ) P 4D34T (105 kW {143 PS} ) 6 Wheelbase B FB, FE 2500 mm C FE 2750 mm D FB, FE 2950 mm E FB, FE 3350 mm G FB, FE 3850 mm H FE 4200 mm J FE 4470 mm 7 Rear tire arrangement, Payload 4 Rear double GVM 3.5 to under 6.0 tons 6 Rear double GVM 6.0 to under 8.0 tons 8 Vehicle specification S Except crew cab, Turbo charger W Crew cab 9 Steering position L Left-hand drive vehicle R Right-hand drive vehicle 1 7 4 35 2 9 8 6 FE73BB VEHICLE MODEL CODING SYSTEM ---===SME_1007_00087_0005.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4M50-T 4 M 5 0 T Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C5W33 C 5 W 33 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the clutch Transmission M035S6 M 036 S 6 Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the transmission Propeller shaft P3 P 3 Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the propeller shaft Front axle F200T F 200 T Vehicle type (T: Truck) Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the front axle Rear axle R033T R 03 3 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differential D033H D 03 3 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (tonnage) on which the clutch is primarily used Initial letter of the reduction & differential EQUIPMENT TYPE CODES LIST ---===SME_1007_00087_0006.djvu===--- 00-4 Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & Differential FB83BB4SL 4M42-T C3W28 M027S5 P2 R015T D1H FB83BD4SL 4M42-T C3W28 M027S5 P2 R015T D1H FB83BE4SL 4M42-T C3W28 M027S5 P2 R015T D1H FB83BE4WL 4M42-T C3W28 M027S5 P2 R015T D1H FB83BG4SL 4M42-T C3W28 M027S5 P2 R015T D1H FB83BB4SR 4M42-T C3W28 M027S5 P2 R015T D1H FB83BD4SR 4M42-T C3W28 M027S5 P2 R015T D1H FB83BE4SR 4M42-T C3W28 M027S5 P2 R015T D1H FB83BE4WR 4M42-T C3W28 M027S5 P2 R015T D1H FB83BG4SR 4M42-T C3W28 M027S5 P2 R015T D1H FE73BB4SL 4M42-T C3W28 M027S5 P2 R020T D2H FE73BD4SL 4M42-T C3W28 M027S5 P2 R020T D2H FE73BE4SL 4M42-T C3W28 M027S5 P2 R020T D2H FE73BE4WL 4M42-T C3W28 M027S5 P2 R020T D2H FE74BB4SL 4M42-T C3W28 M027S5 P2 R020T D2H FE74BD4SL 4M42-T C3W28 M027S5 P2 R020T D2H FE74BE4SL 4M42-T C3W28 M027S5 P2 R020T D2H FE74BE4WL 4M42-T C3W28 M027S5 P3 R020T D2H FE84PC4SL 4D34-T C4W30 M035S6 P3 R033T D033H FE84PE4SL 4D34-T C4W30 M035S6 P3 R033T D033H FE84PG4SL 4D34-T C4W30 M035S6 P3 R033T D033H FE84PC6SL 4D34-T C4W30 M035S6 P3 R033T D033H FE84PE6SL 4D34-T C4W30 M035S6 P3 R033T D033H FE84PG6SL 4D34-T C4W30 M035S6 P3 R033T D033H FE84PG6WL 4D34-T C4W30 M035S6 P3 R033T D033H FE84PC6SR 4D34-T C4W30 M035S6 P3 R033T D033H FE84PE6SR 4D34-T C4W30 M035S6 P3 R033T D033H FE84PG6SR 4D34-T C4W30 M035S6 P3 R033T D033H FE84PG6WR 4D34-T C4W30 M035S6 P3 R033T D033H FE85PC6SL 4D34-T C4W30 M035S6 P3 R035T D035H FE85PE6SL 4D34-T C4W30 M035S6 P3 R035T D035H FE85PG6SL 4D34-T C4W30 M035S6 P3 R035T D035H FE85PG6WL 4D34-T C4W30 M035S6 P3 R035T D035H FE85PH6SL 4D34-T C4W30 M035S6 P3 R035T D035H FE85PH6WL 4D34-T C4W30 M035S6 P3 R035T D035H FE85PJ6SL 4D34-T C4W30 M035S6 P3 R035T D035H FE85PC6SR 4D34-T C4W30 M035S6 P3 R035T D035H FE85PE6SR 4D34-T C4W30 M035S6 P3 R035T D035H FE85PG6SR 4D34-T C4W30 M035S6 P3 R035T D035H FE85PG6WR 4D34-T C4W30 M035S6 P3 R035T D035H FE85PH6SR 4D34-T C4W30 M035S6 P3 R035T D035H FE85PH6WR 4D34-T C4W30 M035S6 P3 R035T D035H FE85PJ6SR 4D34-T C4W30 M035S6 P3 R035T D035H POWER TRAIN TABLE ---===SME_1007_00087_0007.djvu===--- MEMO 00-5 00 ---===SME_1007_00087_0008.djvu===--- 00-6 This manual consists of the following parts: Specifications Structure and Operation Troubleshooting On-vehicle Inspection and Adjustment Service procedures On-vehicle Inspection and Adjustment Procedures for inspection and adjustment of individual parts and assemblies as mounted on the vehicle are de- scribed including specific items to check and adjust. Specified or otherwise, inspection should be performed for looseness, play, backlash, crack, damage, etc. Service procedure Procedures for servicing components and parts off the vehicle are described centering on key points in their re- moval, installation, disassembly, reassembly, inspection, etc. Inspection Check items subject to "acceptable/unacceptable'' judgement on the basis of service standards are all given. Some routine visual checks and cleaning of some reused parts are not described but must always be included in actual service work. Caution This service manual contains important cautionary instructions and supplementary information under the following four headings which identify the nature of the instructions and information: Terms and Units Front and rear The forward running direction of the vehicle is referred to as the front and the reverse running direction is referred to as the rear. Left and right Left hand side and right hand side, when facing the forward running direction of the vehicle, are respectively left and right. Standard value Standard value dimensions in designs indicating: the design dimensions of individual parts, the standard clearance between two parts when assembled, and the standard value for an assembly part, as the case may be. Limit When the value of a part exceeds this, it is no longer serviceable in respect of performance and strength and must be replaced or repaired. DANGER Precautions that should be taken in handling potentially dangerous substances such as battery fluid and coolant additives. WARNING Precautionary instructions, which, if not observed, could result in serious injury or death. CAUTION Precautionary instructions, which, if not observed, could result in damage to or de- struction of equipment or parts. NOTE Suggestions or supplementary information for more efficient use of equipment or better understanding. HOW TO READ THIS MANUAL ---===SME_1007_00087_0009.djvu===---