---===SME_1007_00049_0001.djvu===--- Shop Manual diesel engine Pub.No.TWSE0917, APRIL 2010 ---===SME_1007_00049_0001.djvu===--- Shop Manual diesel engine Pub.No.TWSE0917, APRIL 2010 ---===SME_1007_00049_0002.djvu===--- ---===SME_1007_00049_0003.djvu===--- Pub.No.TWSE0917, APRIL 2010 ---===SME_1007_00049_0004.djvu===--- GROUP INDEX GENERAL......................................... ENGINE ............................................ LUBRICATION.................................. FUEL AND ENGINE CONTROL ...... COOLING ......................................... INTAKE AND EXHAUST .................. EMISSION CONTROL ...................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso 4P10 series diesel engine, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. APRIL 2010 Applicable models 4P10T2 4P10T3 4P10T6 ©2009 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1007_00049_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL Group No. Group subject 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 35E ANTI-LOCK BRAKE SYSTEM (ABS) 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER, AIR-CONDITIONER Group No. Group subject 54 ELECTRICAL ---===SME_1007_00049_0006.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ............................................... 00-2 EQUIPMENT TYPE CODING SYSTEM ............................................. 00-3 POWER TRAIN TABLE ..................................................................... 00-4 HOW TO READ THIS MANUAL ........................................................ 00-8 1. Illustrated Parts Breakdown and Service Procedures ................ 00-10 2. How to Use Diagnosis Codes <Electronic Control System>....... 00-12 3. How to Read Circuits........................................................................ 00-13 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ....... 00-16 PRECAUTIONS FOR MAINTENANCE OPERATION ..................... 00-18 JACKING UP THE VEHICLE........................................................... 00-30 DIAGNOSIS CODES 1. Diagnosis Codes ...................................................................... 00-32 2. Reading and Erasing the Diagnosis Code ................................. 00-33 ALTERATION AND RESET OF CODING DATA IN ENGINE ELECTRONIC CONTROL UNIT 1. General ...................................................................................... 00-38 2. Alternation or Resetting of Coding Data ................................... 00-38 TABLE OF STANDARD TIGHTENING TORQUES ......................... 00-39 ---===SME_1007_00049_0007.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system and basic GVM B 4 2,GVM3.5tons E 4 2,GVM3.5to8.0tons 3 Cab type 7 Standard width cab 8 Wide cab 4 Vehicle variations, suspension 3 GVM 3.5 to under 6.0 tons, leaf spring 4 GVM 3.5 to under 7.0 tons, leaf spring 5 GVM 7.0 to under 8.0 tons, leaf spring 5 Engine S 4P10T2, 4P10T3, 4P10T6 6 Wheelbase B FB, FE 2500 mm C FE 2750 mm D FB, FE 2950 mm E FB, FE 3350 mm G FB, FE 3850 mm H FE 4200 mm J FE 4470 mm 7 Chassis arrangement for use None Standard use Z Wide frame 8 Rear tire arrangement, payload 4 Rear double GVM 3.5 to under 6.0 tons 6 Rear double GVM 6.0 to under 8.0 tons 9 Vehicle specification S Except crew cab, turbocharger W Crew cab 10 Steering position L Left-hand drive vehicle R Right-hand drive vehicle 1 7 4 35 2 9 8 6 FE74SB 10 VEHICLE MODEL CODING SYSTEM ---===SME_1007_00049_0008.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4P10T2 4 P 1 0 T 2 Classification of turbocharger Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C3W28 C 3 W 28 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the clutch Transmission M037S6 M 037 S 6 Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the transmission Propeller shaft #1410 #1410 Model code Front axle F200T F 200 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the front axle Rear axle R033T R 03 3 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differential D033H D 03 3 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the reduction & differential EQUIPMENT TYPE CODING SYSTEM ---===SME_1007_00049_0009.djvu===---