---===SME_1007_00047_0001.djvu===--- Shop Manual electrical Pub.No.TWSE0917, NOVEMBER 2009 ---===SME_1007_00047_0001.djvu===--- Shop Manual electrical Pub.No.TWSE0917, NOVEMBER 2009 ---===SME_1007_00047_0002.djvu===--- ---===SME_1007_00047_0003.djvu===--- Pub.No.TWSE0917, NOVEMBER 2009 ---===SME_1007_00047_0004.djvu===--- GROUP INDEX FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. NOVEMBER 2009 Applicable models FB, FE ©2009 Mitsubishi Fuso Truck & Bus Corporation GENERAL ....... ...... ...... ...... ...... .... ...... ...... . SPECIFICATIONS .... ...... ...... ....... ... ...... .... STRUCTURE AND OPERATION...... ...... . TROUBLESHOOTING ...... ...... ....... ......... . POWER, CHARGE AND GROUND CIRCUIT ... ....... ...... ...... ...... ...... .......... ...... . ENGINE STARTING AND STOPPING CIRCUIT......... ...... .......... ...... . LIGHTING CIRCUIT ....... ...... ....... ......... .... METER CIRCUIT...... ...... ...... ....... ...... ...... . INDICATOR AND WARNING LAMP CIRCUIT .. ...... ...... ...... ....... ...... ...... . CAB SIDE ELECTRICAL CIRCUIT ......... ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT .... .......... ...... ...... . OTHER CIRCUIT... ...... ... ...... ....... ...... ...... . ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ...... ......... .... INSPECTION OF ELECTRICAL EQUIPMENT ...... ...... ...... ...... ....... ...... ...... . STARTER AND ALTERNATOR ........ ....... ON-VEHICLE INSPECTION AND ADJUSTMENT ... ...... ...... ...... .......... ...... .... CONNECTOR CONFIGURATION CHART .. ...... ....... ...... ...... ...... ....... ... ...... .... ---===SME_1007_00047_0005.djvu===--- CONTENTS 54-00A GENERAL VEHICLE MODEL CODING SYSTEM .... ........................................... 54-00A-2 EQUIPMENT TYPE CODING SYSTEM .... ........................................... 54-00A-3 POWER TRAIN TABLE .... ..... .... ....... ... 54-00A-4 HOW TO READ THIS MANUAL ....... ... 54-00A-8 1. Illustrated Parts Breakdown and Service Procedures.............................. 54-00A-10 2. How to Use Diagnosis Codes <Electronic Control System> .............. 54-00A-12 3. How to Read Circuits ........................... 54-00A-13 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ........................... 54-00A-16 PRECAUTIONS FOR MAINTENANCE OPERATION .. .. .... ....... .... ....... .... ....... . 54-00A-18 JACKING UP THE VEHICLE............. 54-00A-30 DIAGNOSIS CODES 1. Diagnosis Codes .................................. 54-00A-32 2. Reading and Erasing the Diagnosis Code ...................................................... 54-00A-33 ALTERATION AND RESET OF CODING DATA IN ENGINE ELECTRONIC CONTROL UNIT .. ....... .... ....... .... ....... . 54-00A-38 1. General .................................................. 54-00A-38 2. Alternation or Resetting of Coding Data ...................................................... 54-00A-38 TABLE OF STANDARD TIGHTENING TORQUES. .. ..... .... ....... .... ....... .... ....... . 54-00A-39 54-00B SPECIFICATIONS SPECIFICATIONS ...... .... ....... .... .......... 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter....................................................... 54-00C-2 2. Alternator ................................................. 54-00C-3 3. Headlamps ............................................... 54-00C-4 4. Meter Cluster ........................................... 54-00C-6 5. Daytime Running Headlamp System................................................... 54-00C-16 6. Wiper Control......................................... 54-00C-18 7. Immobilizer System............................... 54-00C-20 54-00D TROUBLESHOOTING TROUBLESHOOTING .. ..... .... ....... .... .... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX ..... .... .... .... 54-01-2 FUSE BOX ..... .... ....... .... ... .... .... ... .... .... ... . 54-01-4 POWER CIRCUIT ..... .... ..... .... .... ... . 54-01-8 RESERVE POWER CIRCUIT ...... 54-01-22 BATTERY CHARGING CIRCUIT 54-01-23 GROUND .. .. ... .... ....... .... ....... .... .... 54-01-24 54-02 ENGINE STARTING AND STOPPING CIRCUIT ENGINE STARTING CIRCUIT ...... 54-02-2 ENGINE STOPPING CIRCUIT......... .... ....... ............... (See Gr13.) ENGINE PREHEATING CIRCUIT.................... .... ....... .......... 54-02-6 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT .... ... ...... ...... 54-03-2 HEADLAMP LEVELING CIRCUIT.................... .... ....... .......... 54-03-3 DAYTIME RUNNING HEADLAMP SYSTEM CIRCUIT.......................... 54-03-4 FOG LAMP CIRCUIT............... ...... 54-03-6 TAIL, POSITION AND LICENSE PLATE LAMPS CIRCUIT ................... .... ....... .... ...... 54-03-7 STOP LAMP CIRCUIT......... .... ...... 54-03-8 110 115 125 130 210 215 220 310 312 313 315 320 325 ---===SME_1007_00047_0006.djvu===--- TURN SIGNAL AND HAZARD LAMP CIRCUIT.............................. 54-03-9 BACKUP LAMP CIRCUIT ..... .... .. 54-03-10 CAB LAMP CIRCUIT............... .... 54-03-11 ILLUMINATION LAMP CIRCUIT............. .... ...................... 54-03-12 END-OUTLINE MARKER LAMP CIRCUIT................. ....... ............... 54-03-13 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT......................................... 54-04-2 TACHOMETER CIRCUIT ... ... .... .... 54-04-4 SPEEDOMETER CIRCUIT . ... .... .... 54-04-6 TACHOGRAPH CIRCUIT .............. 54-04-8 FUEL GAUGE CIRCUIT ................ 54-04-9 WATER TEMPERATURE GAUGE CIRCUIT............. .... ...................... 54-04-10 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT......................................... 54-05-2 BRAKE WARNING CIRCUIT ........ 54-05-3 ENGINE OIL LEVEL AND OIL PRESSURE WARNING CIRCUIT.. .. ... .. .. .. .. ... .. .. .. .. 54-05-4 BRAKE PAD WARNING CIRCUIT......................................... 54-05-5 CAB TILT WARNING CIRCUIT ... .. 54-05-6 FUEL FILTER WARNING CIRCUIT......................................... 54-05-7 54-06 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT .. 54-06-2 AUDIO CIRCUIT .. .... ... .. .. .. .. ... .. .. .. .. 54-06-3 WIPER AND WASHER CIRCUIT .. 54-06-4 HORN CIRCUIT . .... ........................ 54-06-5 HEATER CIRCUIT ......................... 54-06-6 AIR-CONDITIONER CIRCUIT ....... 54-06-8 POWER WINDOW AND CENTRAL DOOR LOCK CIRCUIT . ....... .... ....... ........ 54-06-10 MIRROR HEATER CIRCUIT ... .... 54-06-11 SRS AIRBAG CIRCUIT ..... .... . (See Gr52.) KEYLESS ENTRY CIRCUIT........ 54-06-12 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT.. (See Gr13.) 54-08 ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT FUEL HEATER CIRCUIT... .... . (See Gr13.) TRANSMISSION POWER TAKE-OFF CIRCUIT .... ....... .... ...... 54-08-2 54-09 OTHER CIRCUIT JOINT CONNECTOR (J/C) . .... ...... 54-09-2 DIAGNOSIS SWITCH AND MEMORY CLEAR SWITCH CIRCUIT ............ 54-09-4 COMMON RAIL SYSTEM ELECTRIC CIRCUIT DIAGRAM ........ .... ... .... ....... .... ....... .... (See Gr13.) ANTI-LOCK BRAKE SYSTEM ELECTRIC CIRCUIT DIAGRAM........... .... ....... .. (See Gr35E.) 54-10 ELECTRICAL EQUIPMENT INSTALLATION POSITIONS Cab side SWITCH AND SENSOR... ................. 54-10-2 RELAY, ELECTRONIC CONTROL UNIT AND FUSE .. ..... .... ....... .... ....... .... ...... 54-10-6 METER, BUZZER AND MOTOR ..... . 54-10-8 HEATER OR AIR-CONDITIONER .. 54-10-10 DOOR AND MIRROR...................... 54-10-13 ROOF ....... .... ....... .... ... .... .... ... .... .... .. 54-10-14 CAB ... .. ... .... .... ... .... ....... .... ....... .... .... 54-10-15 330 340 345 348 349 401 410 412 415 420 425 510 515 535 540 550 566 610 612 614 616 618 620 622 629 631 654 710 813 850 905 907 A B C D E F G ---===SME_1007_00047_0007.djvu===--- POWER TILT .. ....... .... ....... .... ....... .... 54-10-16 JOINTS OF MAIN HARNESS CONNECTORS ....... .... ... .... .... ... .... .. 54-10-18 OTHERS ... .... .... ... .... .... ... .... .... ... .... .. 54-10-20 Engine and transmission ENGINE . ..... .... ....... .... ....... .... ....... .... 54-10-21 TRANSMISSION ............................. 54-10-22 Chassis side SWITCH AND SENSOR . .... .. ....... .... 54-10-24 RELAY, ELECTRONIC CONTROL UNIT AND FUSE....................................... 54-10-26 MAGNETIC VALVE, BUZZER AND MOTOR ................................... 54-10-27 JOINTS OF HARNESS CONNECTORS ....... .... ... .... .... ... .... .. 54-10-28 OTHERS ... .... .... ... .... .... ... .... .... ... .... .. 54-10-30 54-11 INSPECTION OF ELECTRICAL EQUIPMENT #001 to #179 SWITCH .... ....... ................. 54-11-2 #180 to #249 RELAY .............................. 54-11-7 #250 to #349 SENSOR ... ........................ 54-11-8 #350 to #409 CONTROL UNIT ............. 54-11-10 #410 to #509 MOTOR . .... ...................... 54-11-11 #510 to #559 ACTUATOR ... .... ............. 54-11-13 #560 to #609 MAGNETIC VALVE ........ 54-11-13 #610 to #649 BUZZER, HORN .. ....... .... 54-11-14 #650 to #699 LAMP .... .... ...................... 54-11-15 #750 to #859 OTHER............................ 54-11-16 #860 BATTERY..................................... 54-11-19 #890 METER ................... ....... ............... 54-11-22 54-12 STARTER AND ALTERNATOR #930 STARTER....................................... 54-12-2 #940 ALTERNATOR............................... 54-12-4 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR.. 54-13-2 #951 INSPECTION OF REGULATOR... . 54-13-3 #960 HEADLAMP AIMING .... ....... .... ...... 54-13-4 #961 FOG LAMP AIMING ............ .... ...... 54-13-6 #984 INSPECTION OF IMMOBILIZER SYSTEM................ 54-13-7 #993 ADJUSTMENT OF PULSE CONVERTER... ......... .... ....... .... .... 54-13-24 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART .... .. ... .... .... ... .... ....... .... ....... .... ...... 54-14-2 H J P R S T U V W X ---===SME_1007_00047_0008.djvu===--- 54-00A-1 54-00A GENERAL ---===SME_1007_00047_0009.djvu===---