---===SME_1007_00045_0001.djvu===--- Shop Manual chassis Pub.No.TWSE0639, NOVEMBER 2011 ---===SME_1007_00045_0001.djvu===--- Shop Manual chassis Pub.No.TWSE0639, NOVEMBER 2011 ---===SME_1007_00045_0002.djvu===--- ---===SME_1007_00045_0003.djvu===--- Pub.No.TWSE0639, NOVEMBER 2011 ---===SME_1007_00045_0004.djvu===--- GROUP INDEX GENERAL ............................................... CLUTCH .................................................. MANUAL TRANSMISSION..................... PROPELLER SHAFT.............................. FRONT AXLE ......................................... REAR AXLE ............................................ WHEEL AND TIRE.................................. FRONT SUSPENSION............................ REAR SUSPENSION .............................. BRAKE .................................................... PARKING BRAKE................................... STEERING .............................................. BUMPER AND FRAME........................... CAB MOUNTING AND TILT ................... DOOR ...................................................... EXTERIOR .............................................. INTERIOR................................................ HEATER AND VENTILATION................. FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso truck, and includes procedures for adjust- ment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi FUSO dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. NOVEMBER 2011 Applicable models FE ©2011 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1007_00045_0005.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13A FUEL AND ENGINE CONTROL 13E ELECTRONICALLY CONTROLLED FUEL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL Group No. Group subject 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL AND TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 BUMPER AND FRAME 42 CAB MOUNTING AND TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 HEATER AND VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1007_00045_0006.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ............................................... 00-2 EQUIPMENT TYPE CODING SYSTEM ............................................ 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ....................................................... 00-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ...... 00-10 PRECAUTIONS FOR MAINTENANCE OPERATION .................... 00-12 JACKING UP THE VEHICLE........................................................... 00-22 TABLE OF STANDARD TIGHTENING TORQUES ........................ 00-24 ---===SME_1007_00045_0007.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Load capacity, drive system E 2tonclassandover,4×2 3C a b t y p e 7 Standard-width cab 8 Wide cab 4 Vehicle variations, Suspension 1 Rigid axle Light duty vehicle (Payload 1500 to 2000 kg) 3 Rigid axle Light duty vehicle (Payload 1500 to 3000 kg) 4 Rigid axle Light duty vehicle (G.V.M 6000 to 6900 kg) 5 Rigid axle Light duty vehicle (G.V.M. 7000 kg or more) 5E n g i n e B4 M 4 2 T D4 M 5 0 T 6 Wheelbase B 2500 mm E 3350 mm G 3850 mm 7 Chassis arrangement for use None Standard use N Straight frame 8 Rear tire arrangement, Payload 6 Rear double Payload 3000 kg to 4000 kg 9 Vehicle specification S With turbocharger 10 Steering position L Left-hand drive vehicle 1 7 4 35 2 9 8 6 FE7 1BB 10 VEHICLE MODEL CODING SYSTEM ---===SME_1007_00045_0008.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4M42-T0 4 M 4 2 T 0 Classification of turbocharger Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C3W28 C 3 W 28 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (ton - nage) on which the clutch is primarily used Initial letter of the clutch Transmission M036S5 M 036 S 5 Foward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (ton - nage) on which the clutch is primarily used Initial letter of the transmission Propeller shaft P3 P 3 Load carrying capacity of truck class (ton - nage) on which the clutch is primarily used Initial letter of the propeller shaft Front axle F200T F 200 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton - nage) on which the clutch is primarily used Initial letter of the front axle Rear axle R030T R 03 0 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (ton - nage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differentioal D033H D 03 3 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (ton - nage) on which the clutch is primarily used Initial letter of the reduction & differentioal EQUIPMENT TYPE CODING SYSTEM ---===SME_1007_00045_0009.djvu===---