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Shop Manual 
electrical 
Pub.No.THSE0616, NOVEMBER 2011 
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Shop Manual 
electrical 
Pub.No.THSE0616, NOVEMBER 2011 
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Pub.No.THSE0616, NOVEMBER 2011 
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HOW TO READ THIS MANUAL 
GROUP INDEX 
FOREWORD 
This Shop Manual is published for the information and 
guidance of personnel responsible for maintenance of 
Mitsubishi CANTER series truck, and includes procedures 
for adjustment and maintenance services. 
We earnestly look forward to seeing that this manual is 
made full use of in order to perform correct services with 
no wastage. 
For more details, please consult your nearest authorized 
Mitsubishi FUSO dealer or distributors. 
Kindly note that the specifications and maintenance ser- 
vice figures are subject to change without prior notice in 
line with improvement which will be effected from time to 
time in the future. 
NOVEMBER 2011 
Applicable models 
FE 
©2011 Mitsubishi Fuso Truck & Bus Corporation 
GENERAL ...... ...... ...... ...... ....... ...... ...... ..... 
SPECIFICATIONS ...... ...... ....... ...... ...... ..... 
STRUCTURE AND OPERATION.. ...... ..... 
TROUBLESHOOTING ..... ....... ...... ...... ..... 
POWER, CHARGE AND GROUND 
CIRCUIT ... ...... ...... ...... ...... ....... ...... ...... ..... 
ENGINE STARTING, STOPPING AND 
PREHEATING CIRCUIT ... ....... ...... ...... ..... 
LIGHTING CIRCUIT ... ...... ....... ...... ...... ..... 
METER CIRCUIT.. ...... ...... ....... ...... ...... ..... 
INDICATOR AND WARNING 
LAMP CIRCUIT .... ...... ...... ....... ...... ...... ..... 
CAB SIDE ELECTRICAL CIRCUIT .... ..... 
CHASSIS SIDE ELECTRICAL 
CIRCUIT ... ...... ...... ...... ...... ....... ...... ...... ..... 
OTHER CIRCUIT.. ...... ...... ....... ...... ...... ..... 
ELECTRICAL EQUIPMENT 
INSTALLATION POSITIONS .. ...... ...... ..... 
INSPECTION OF ELECTRICAL 
EQUIPMENT .. ...... ...... ...... ....... ...... ...... ..... 
STARTER AND ALTERNATOR .... ...... ..... 
ON-VEHICLE INSPECTION AND 
ADJUSTMENT ..... ...... ...... ....... ...... ...... ..... 
CONNECTOR CONFIGURATION 
CHART ..... ...... ...... ...... ...... ....... ...... ...... ..... 
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This Shop Manual contains the information classified into the following groups. 
If any system or equipment has two or more variations with significantly different construction, the variations are 
handled as different groups. These groups are identified by different alphabets preceded by the same number. 
1. ENGINE volume 
2. CHASSIS volume 
3. ELECTRICAL volume 
Group No. 
Group subject 
11 
ENGINE 
12 
LUBRICATION 
13A 
FUEL AND ENGINE CONTROL 
13E 
ELECTRONICALLY CONTROLLED FUEL SYSTEM 
14 
COOLING 
15 
INTAKE AND EXHAUST 
17 
EMISSION CONTROL 
Group No. 
Group subject 
21 
CLUTCH 
22 
MANUAL TRANSMISSION 
25 
PROPELLER SHAFT 
26 
FRONT AXLE 
27 
REAR AXLE 
31 
WHEEL AND TIRE 
33 
FRONT SUSPENSION 
34 
REAR SUSPENSION 
35 
BRAKE 
36 
PARKING BRAKE 
37 
STEERING 
41 
BUMPER AND FRAME 
42 
CAB MOUNTING AND TILT 
43 
DOOR 
51 
EXTERIOR 
52 
INTERIOR 
55 
HEATER AND VENTILATION 
Group No. 
Group subject 
54 
ELECTRICAL 
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CONTENTS 
HOW TO READ THIS MANUAL 
HOW TO READ THIS MANUAL ........................ 1 
54-00A GENERAL 
VEHICLE MODEL CODING 
SYSTEM ............................................... 54-00A-2 
CHASSIS NUMBER, ENGINE NUMBER AND 
NAME PLATE ...................................... 54-00A-4 
PRECAUTIONS FOR MAINTENANCE 
OPERATION ........................................ 54-00A-6 
JACKING UP THE VEHICLE.............. 54-00A-16 
DIAGNOSIS CODES.......................... 54-00A-18 
54-00B SPECIFICATIONS 
SPECIFICATIONS ............................... 54-00B-2 
54-00C STRUCTURE AND 
OPERATION 
1. Starter.......................................................54-00C-2 
2. Alternator.................................................54-00C-4 
3. Headlamps...............................................54-00C-6 
4. Meter Cluster .. ... .. ... .. ... .. .. ... .. ... .. ... .. ... .. .. .. 54-00C-8 
5. MUTIC ........................................... 54-00C-14 
6. Wiper Control ................................. 54-00C-20 
7. Starter Continuous Energizing Preventing 
Function and Preheating Function . . .. 54-00C-22 
54-00D TROUBLESHOOTING 
TROUBLESHOOTING .......................... 54-00D-2 
54-01 POWER, CHARGE AND 
GROUND CIRCUIT 
HIGH-CURRENT FUSE BOX ................. 54-01-2 
FUSE BOX .............................................. 54-01-4 
POWER CIRCUIT .......................... 54-01-6 
RESERVE POWER 
CIRCUIT....................................... 54-01-16 
BATTERY CHARGING CIRCUIT 54-01-17 
GROUND ..................................... 54-01-18 
54-02 ENGINE STARTING, 
STOPPING AND 
PREHEATING CIRCUIT 
ENGINE STARTING CIRCUIT ...... 54-02-2 
ENGINE STOPPING 
CIRCUIT................................. (See Gr13E.) 
ENGINE PREHEATING 
CIRCUIT......................................... 54-02-4 
54-03 LIGHTING CIRCUIT 
HEADLAMP CIRCUIT ................... 54-03-2 
TAIL, POSITION AND 
LICENSE PLATE LAMPS 
CIRCUIT......................................... 54-03-3 
STOP LAMP CIRCUIT................... 54-03-4 
TURN SIGNAL AND HAZARD 
LAMP CIRCUIT ............................. 54-03-5 
BACKUP LAMP CIRCUIT ............. 54-03-6 
CAB LAMP CIRCUIT..................... 54-03-7 
ILLUMINATION LAMP 
CIRCUIT......................................... 54-03-8 
110 
115 
125 
130 
210 
215 
220 
310 
320 
325 
330 
340 
345 
348 
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54-04 METER CIRCUIT 
METER CLUSTER INTERNAL 
CIRCUIT......................................... 54-04-2 
TACHOMETER CIRCUIT .............. 54-04-4 
SPEEDOMETER CIRCUIT ............ 54-04-6 
FUEL GAUGE CIRCUIT ................ 54-04-7 
WATER TEMPERATURE GAUGE 
CIRCUIT......................................... 54-04-8 
54-05 INDICATOR AND 
WARNING LAMP 
CIRCUIT 
PARKING BRAKE INDICATOR 
CIRCUIT......................................... 54-05-2 
BRAKE WARNING CIRCUIT ........ 54-05-3 
ENGINE OIL PRESSURE WARNING 
CIRCUIT .......................................... 54-05-4 
FUEL FILTER WARNING 
CIRCUIT......................................... 54-05-5 
54-06 CAB SIDE ELECTRICAL 
CIRCUIT 
CIGARETTE LIGHTER CIRCUIT .. 54-06-2 
WIPER AND WASHER CIRCUIT .. 54-06-4 
HORN CIRCUIT ............................. 54-06-6 
HEATER CIRCUIT ......................... 54-06-7 
54-07 CHASSIS SIDE 
ELECTRICAL CIRCUIT 
EXHAUST BRAKE CIRCUIT......... 54-07-2 
54-09 OTHER CIRCUIT 
JOINT CONNECTOR (J/C) ........... 54-09-2 
DIAGNOSIS SWITCH AND MEMORY 
CLEAR SWITCH CIRCUIT ............ 54-09-6 
MUTIC (MULTIPURPOSE TIMING 
CONTROL UNIT) CIRCUIT ........... 54-09-7 
COMMON RAIL SYSTEM ELECTRIC CIRCUIT 
DIAGRAM ....................................... (See Gr13E.) 
EXHAUST GAS RECIRCULATION SYSTEM 
ELECTRIC CIRCUIT DIAGRAM....... (See Gr17.) 
54-10 ELECTRICAL 
EQUIPMENT 
INSTALLATION 
POSITIONS 
Cab side 
SWITCH AND SENSOR.................... 54-10-2 
RELAY, ELECTRONIC CONTROL UNIT 
AND FUSE ........................................ 54-10-4 
METER AND MOTOR ....................... 54-10-5 
HEATER ............................................ 54-10-6 
ROOF ................................................ 54-10-7 
CAB ................................................... 54-10-8 
JOINTS OF MAIN HARNESS 
CONNECTORS ................................. 54-10-9 
Engine and transmission 
ENGINE ........................................... 54-10-10 
TRANSMISSION ............................. 54-10-12 
Chassis side 
SWITCH AND SENSOR.................. 54-10-13 
RELAY AND FUSE ......................... 54-10-14 
MAGNETIC VALVE AND 
BUZZER .......................................... 54-10-15 
JOINTS OF HARNESS 
CONNECTORS .............................. 54-10-16 
401 
410 
412 
420 
425 
510 
515 
536 
566 
610 
614 
616 
618 
710 
905 
907 
910 
A 
B 
C 
D 
F 
G 
J 
R 
S 
T 
U 
V 
W 
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54-11 INSPECTION OF 
ELECTRICAL 
EQUIPMENT 
#001 to #179 SWITCH ............................ 54-11-2 
#180 to #249 RELAY .............................. 54-11-6 
#250 to #349 SENSOR ........................... 54-11-7 
#350 to #409 CONTROL UNIT ............... 54-11-8 
#410 to #509 MOTOR ............................. 54-11-9 
#560 to #609 MAGNETIC VALVE ........ 54-11-10 
#610 to #649 BUZZER, HORN ............. 54-11-10 
#650 to #699 LAMP .............................. 54-11-11 
#750 to #859 OTHER............................ 54-11-11 
#860 BATTERY..................................... 54-11-14 
#890 METER .......................................... 54-11-17 
54-12 STARTER AND 
ALTERNATOR 
#930 STARTER 
<4M4> ............................................ 54-12-2 
<4M5> .......................................... 54-12-16 
#940 ALTERNATOR 
<4M4> .......................................... 54-12-30 
<4M5> .......................................... 54-12-40 
54-13 ON-VEHICLE 
INSPECTION 
AND ADJUSTMENT 
#950 INSPECTION OF ALTERNATOR .. 54-13-2 
#951 INSPECTION OF REGULATOR .... 54-13-3 
#955 INSPECTION OF PREHEATING 
SYSTEM <4M4> ............................ 54-13-4 
#956 INSPECTION OF STARTER 
CONTINUOUS ENERGIZING 
PREVENTING FUNCTION ............ 54-13-6 
#960 HEADLAMP AIMING ................... 54-13-10 
54-14 CONNECTOR 
CONFIGURATION 
CHART 
CONNECTOR CONFIGURATION 
CHART .................................................... 54-14-2 
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