---===SME_1007_00033_0001.djvu===--- Shop Manual chassis Pub.No.TWSE0615, JUNE 2006 ---===SME_1007_00033_0001.djvu===--- Shop Manual chassis Pub.No.TWSE0615, JUNE 2006 ---===SME_1007_00033_0002.djvu===--- GROUP INDEX GENERAL ............................................... CLUTCH .................................................. MANUAL TRANSMISSION..................... PROPELLER SHAFT .............................. FRONT AXLE ......................................... REAR AXLE ............................................ WHEEL AND TIRE.................................. FRONT SUSPENSION............................ REAR SUSPENSION .............................. BRAKE .................................................... ANTI-LOCK BRAKE SYSTEM <WITHOUT POWER ASSIST FUNCTION> ... ANTI-LOCK BRAKE SYSTEM <WITH POWER ASSIST FUNCTION> ... PARKING BRAKE................................... STEERING .............................................. BUMPER AND FRAME........................... CAB MOUNTING, TILT ........................... DOOR ...................................................... EXTERIOR .............................................. INTERIOR................................................ HEATER, AIR-CONDITIONER AND VENTILATION ................................ FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso truck, and includes procedures for adjust- ment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi FUSO dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JUNE 2006 Applicable models FB, FE ©2006 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1007_00033_0003.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ............................................... 00-2 EQUIPMENT TYPE CODING SYSTEM ............................................. 00-3 POWER TRAIN TABLE ..................................................................... 00-4 HOW TO READ THIS MANUAL ........................................................ 00-8 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ....... 00-13 PRECAUTIONS FOR MAINTENANCE OPERATION ..................... 00-14 JACKING UP THE VEHICLE........................................................... 00-24 DIAGNOSIS CODES 1. Diagnosis Codes ...................................................................... 00-26 2. Using Multi-Use Tester .............................................................. 00-26 3. Use of Blinking Warning Lamp for Diagnosis Code .... ... .... ....... ... 00-30 TABLE OF STANDARD TIGHTENING TORQUES ......................... 00-33 ---===SME_1007_00033_0004.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system and basic GVM B4 × 2, GVM 3.5 tons E4 ×2,GVM3.5to8.0tons 3 Cab type 7 Standard width cab 8W i d e c a b 4 Vehicle variations, suspension 3 GVM 3.5 to under 6.0 tons, leaf spring 4 GVM 3.5 to under 7.0 tons, leaf spring 5 GVM 7.0 to under 8.0 tons, leaf spring 5 Engine B 4M42-T1, 4M42-T2, 4M42-T4 D 4M50-T5 6 Wheelbase B FB, FE 2500 mm C FE 2750 mm D FB, FE 2950 mm E FB, FE 3350 mm G FB, FE 3850 mm H FE 4200 mm J FE 4470 mm 7 Chassis arrangement for use None Standard use ZW i d e f r a m e 8 Rear tire arrangement, payload 4 Rear double GVM 3.5 to under 6.0 tons 6 Rear double GVM 6.0 to under 8.0 tons 9 Vehicle specification S Except crew cab, turbocharger WC r e w c a b 10 Steering position L Left-hand drive vehicle R Right-hand drive vehicle 1 7 4 35 2 9 8 6 FE7 3BB 10 VEHICLE MODEL CODING SYSTEM ---===SME_1007_00033_0005.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4M42-T1 4 M 4 2 T 1 Classification of turbocharger Turbocharged Order of development within same series Order of development among different series Diesel engine No. of cylinders (4) Clutch C3W28 C 3 W 28 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the clutch Transmission M036S6 M 036 S 6 Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the transmission Propeller shaft P3 P 3 Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the propeller shaft Front axle F200T F 200 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the front axle Rear axle R033T R 03 3 T Vehicle type (T: Truck) Order of development within same series Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the rear axle Reduction and differential D033H D 03 3 H Tooth profile (H: Hypoid gear) Order of development within same series Load carrying capacity of truck class (ton- nage) on which the clutch is primarily used Initial letter of the reduction & differential EQUIPMENT TYPE CODING SYSTEM ---===SME_1007_00033_0006.djvu===--- 00-4 <FB> Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & Differential FB83BB4SLEA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BB4SLEA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BB4SLEA4 4M42-T4 C4W30 M036S6 P3 R015T D1H FB83BB4SREA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BB4SREA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BB4SREA4 4M42-T4 C4W30 M036S6 P3 R015T D1H FB83BD4SLEA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BD4SLEA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BD4SLEA4 4M42-T4 C4W30 M036S6 P3 R015T D1H FB83BD4SREA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BD4SREA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BD4SREA4 4M42-T4 C4W30 M036S6 P3 R015T D1H FB83BE4SLEA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BE4SLEA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BE4SLEA4 4M42-T4 C4W30 M036S6 P3 R015T D1H FB83BE4SREA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BE4SREA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BE4SREA4 4M42-T4 C4W30 M036S6 P3 R015T D1H FB83BE4WLEA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BE4WLEA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BE4WREA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BE4WREA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BG4SLEA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BG4SLEA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BG4SLEA4 4M42-T4 C4W30 M036S6 P3 R015T D1H FB83BG4SREA2 4M42-T1 C3W28 M027S5 P2 R015T D1H FB83BG4SREA3 4M42-T2 C3W28 M027S5 P2 R015T D1H FB83BG4SREA4 4M42-T4 C4W30 M036S6 P3 R015T D1H POWER TRAIN TABLE ---===SME_1007_00033_0007.djvu===--- 00 00-5 <FE> Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & Differential FE73BB4SLEA2 4M42-T1 C3W28 M027S5 P2 R020T D2H FE73BB4SLEA3 4M42-T2 C3W28 M027S5 P2 R020T D2H FE73BD4SLEA2 4M42-T1 C3W28 M027S5 P2 R020T D2H FE73BD4SLEA3 4M42-T2 C3W28 M027S5 P2 R020T D2H FE73BE4SLEA2 4M42-T1 C3W28 M027S5 P2 R020T D2H FE73BE4SLEA3 4M42-T2 C3W28 M027S5 P2 R020T D2H FE73BE4WLEA2 4M42-T1 C3W28 M027S5 P2 R020T D2H FE73BE4WLEA3 4M42-T2 C3W28 M027S5 P2 R020T D2H FE74BB4SLEA3 4M42-T2 C3W28 M027S5 P2 R020T D2H FE74BD4SLEA3 4M42-T2 C3W28 M027S5 P2 R020T D2H FE74BE4SLEA3 4M42-T2 C3W28 M027S5 P2 R020T D2H FE74BE4WLEA3 4M42-T2 C3W28 M027S5 P2 R020T D2H FE84BC6SLEA1 4M42-T4 C4W30 M036S6 P3 R033T D033H FE84BC6SREA1 4M42-T4 C4W30 M036S6 P3 R033T D033H FE84BE6SLEA1 4M42-T4 C4W30 M036S6 P3 R033T D033H FE84BE6SREA1 4M42-T4 C4W30 M036S6 P3 R033T D033H FE84BG6SLEA1 4M42-T4 C4W30 M036S6 P3 R033T D033H FE84BG6SREA1 4M42-T4 C4W30 M036S6 P3 R033T D033H FE84BG6WLEA1 4M42-T4 C4W30 M036S6 P3 R033T D033H FE84BG6WREA1 4M42-T4 C4W30 M036S6 P3 R033T D033H FE84DC6SLEA1 4M50-T5 C5W33 M036S6 P3 R033T D033H FE84DC6SREA1 4M50-T5 C5W33 M036S6 P3 R033T D033H FE84DE6SLEA1 4M50-T5 C5W33 M036S6 P3 R033T D033H FE84DE6SREA1 4M50-T5 C5W33 M036S6 P3 R033T D033H FE84DG6SLEA1 4M50-T5 C5W33 M036S6 P3 R033T D033H FE84DG6SREA1 4M50-T5 C5W33 M036S6 P3 R033T D033H FE84DG6WLEA1 4M50-T5 C5W33 M036S6 P3 R033T D033H FE84DG6WREA1 4M50-T5 C5W33 M036S6 P3 R033T D033H FE85BC6SLEA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BC6SREA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BE6SLEA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BE6SREA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BG6SLEA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BG6SREA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BG6WLEA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BG6WREA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BH6SLEA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BH6SREA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BH6WLEA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BH6WREA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BJZSLEA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85BJZSREA1 4M42-T4 C4W30 M036S6 P3 R035T D035H FE85DC6SLEA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DC6SREA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DE6SLEA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DE6SREA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DG6SLEA1 4M50-T5 C5W33 M036S6 P3 R035T D035H ---===SME_1007_00033_0008.djvu===--- 00-6 FE85DG6SREA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DG6WLEA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DG6WREA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DH6SLEA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DH6SREA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DH6WLEA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DH6WREA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DJZSLEA1 4M50-T5 C5W33 M036S6 P3 R035T D035H FE85DJZSREA1 4M50-T5 C5W33 M036S6 P3 R035T D035H Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & Differential POWER TRAIN TABLE ---===SME_1007_00033_0009.djvu===---