---===SME_1005_00078_0001.djvu===--- Shop Manual chassis Pub.No.TWSE0809, APRIL 2008 For Chile ---===SME_1005_00078_0001.djvu===--- Shop Manual chassis Pub.No.TWSE0809, APRIL 2008 For Chile ---===SME_1005_00078_0002.djvu===--- GROUP INDEX GENERAL ............................................. CLUTCH ................................................ MANUAL TRANSMISSION................... PROPELLER SHAFT ............................ FRONT AXLE ........................................ REAR AXLE .......................................... WHEEL AND TIRE ................................ FRONT SUSPENSION .......................... REAR SUSPENSION ............................ BRAKE .................................................. PARKING BRAKE................................. STEERING ............................................ FRAME . ................................................. HEATER, AIR-CONDITIONER AND VENTILATION .............................. BODY .................................................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mi- tsubishi Fuso ROSA series bus chassis, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. APRIL 2008 Applicable models BE ©2008 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan ---===SME_1005_00078_0003.djvu===--- This Shop Manual contains the information classified into the following groups. If any system or equipment has two or more variations with significantly different construction, the variations are handled as different groups. These groups are identified by different alphabets preceded by the same number. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13A FUEL AND ENGINE CONTROL 13E ELECTRONICALLY CONTROLLED FUEL SYSTEM 14 COOLING 15 INTAKE AND EXHAUST 17 EMISSION CONTROL Group No. Group subject 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL AND TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 FRAME 55 HEATER, AIR-CONDITIONER AND VENTILATION 63 BODY Group No. Group subject 54 ELECTRICAL ---===SME_1005_00078_0004.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM ............................................... 00-2 EQUIPMENT TYPE CODING SYSTEM ............................................ 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ....................................................... 00-6 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ...... 00-10 PRECAUTIONS FOR MAINTENANCE OPERATION .................... 00-12 JACKING UP THE VEHICLE........................................................... 00-22 TABLE OF STANDARD TIGHTENING TORQUES ........................ 00-24 ---===SME_1005_00078_0005.djvu===--- 00-2 1 Basic vehicle type B Front engine bus with frame 2 Drive system E 4 22WDDiesel 3 Development sequential number 6 Rosa 4 Suspension (Front/Rear) 3 Rigid leaf suspension/Rigid leaf suspension 5 Engine D 4M50T 6 Wheelbase (mm) E3 4 9 0 G3 9 9 5 J4 5 5 0 7 Steering position L Left-hand drive vehicle 8, 9, 10 Body arrangement M With air conditioner S Standard H High roof 11 Export specification GP Chile 1 7 4 35 2 9 8 6 BE63DJ L H 10 GP MS 11 VEHICLE MODEL CODING SYSTEM ---===SME_1005_00078_0006.djvu===--- 00 00-3 Component Name plate marking Code description Engine 4M50-T7 4 M 5 0 T 7 Classification of turbocharger With turbocharger Order of development within same series Order of development among different series Diesel engine Number of cylinders (4 cylinders) Clutch C5W33 C 5 W 33 Disc outside diameter Facing material (W: Woven) Typical load capacity (tonnage class) of ve- hicle Initial letter of "clutch" Transmission M036S6 M 036 S 6 Number of forward speeds Type of mesh (S: Synchromesh) Typical load capacity (tonnage class) of ve- hicle Initial letter of "transmission" Propeller shaft P3 P 3 Typical load capacity (tonnage class) of ve- hicle Initial letter of "propeller shaft" Front axle F020BI F 020 B I Type of axle Type of vehicle (B: Bus) Typical load capacity (tonnage class) of ve- hicle Initial letter of "front axle" Rear axle R033B R 03 3 B Type of vehicle (B: Bus) Order of development within same series Typical load capacity (tonnage class) of ve- hicle Initial letter of "rear axle" Reduction and differential D033H D 03 3 H Tooth form (H: Hypoid gear) Order of development within same series Typical load capacity (tonnage class) of ve- hicle Initial letter of "differential" in reduction and differential EQUIPMENT TYPE CODING SYSTEM ---===SME_1005_00078_0007.djvu===--- 00-4 Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction & differential BE63DELSHGP 4M50-T7 C5W33 M036S6 P3 R033B D033H BE63DGLSHGP 4M50-T7 C5W33 M036S6 P3 R033B D033H BE63DJLMSHGP 4M50-T7 C5W33 M036S6 P3 R033B D033H POWER TRAIN TABLE ---===SME_1005_00078_0008.djvu===--- MEMO 00-5 00 ---===SME_1005_00078_0009.djvu===---