---===SME_1005_00071_0001.djvu===--- Shop Manual Pub.No.TWSE0611-2, OCTOBER 2008 For Morocco diesel engine, chassis and electrical Supplement ---===SME_1005_00071_0001.djvu===--- Shop Manual Pub.No.TWSE0611-2, OCTOBER 2008 For Morocco diesel engine, chassis and electrical Supplement ---===SME_1005_00071_0002.djvu===--- GROUP INDEX MODIFICATION SUMMARY ................... ELECTRICAL .......................................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. As this Shop Manual is published as a supplement to the following Shop Manuals, please refer to the followings for information not included in this manual. 4D3 diesel engine ....... .................. Pub No. TWDE0610 CANTER chassis .. ............ .............Pub No. TWSE0611 CANTER electrical ...... ................... Pub No. THSE0604 For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. OCTOBER 2008 Applicable models FE ©2008 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan ---===SME_1005_00071_0003.djvu===--- 1 MODIFICATION SUMMARY ---===SME_1005_00071_0004.djvu===--- 2 1. Engine This section describes the differences from "4D3 Shop Manual diesel engine" (Pub.No. TWDE0610). Be sure to check the differences described in the following before servicing. Group Contents of different points Application Service procedure 13 (1) In "FUEL FILTER <SPIN-ON TYPE>", the tightening torque of the eyebolts is different. All models Same as be- fore except these explained here. 14 (1) In "Coolant Replacement and Cleaning of Cooling System" of "ON-VEHICLE INSPECTION AND ADJUSTMENT", the tightening torque of the radiator drain cock is different. All models Same as be- fore except these explained here. MODIFICATION SUMMARY ---===SME_1005_00071_0005.djvu===--- 3 14 (2) In "RADIATOR", the tightening torque of the radiator drain cock is different. All models Same as be- fore except these explained here. 15 (1) In "EXHAUST PIPE AND MUFFLER", the tightening torques of the front pipe mounting nuts and the exhaust brake unit mounting bolts are different. All models Same as be- fore except these explained here. Group Contents of different points Application Service procedure ---===SME_1005_00071_0006.djvu===--- 4 2. Chassis This section describes the differences from "CANTER Shop Manual chassis" (Pub. No. TWSE0611). Be sure to check the differences described in the following before servicing. Group Contents of different points Application Service procedure 00 (1) Additions are made to "POWER TRAIN TABLE". All models -- 27 (1) A value in "SPECIFICATIONS" is different. (Marked with is different.) All models Same as be- fore except these explained here. Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction and differential FE71PBN4LKD1 4D34 C3W28 M025S5 P2 R020T D2H FE83PE6LKD1 4D34 C3W28 M025S5 P3 R020T D035H FE85PG6LKD1 4D34 C4W30 M035S5 P3 R035T D035H Item Specifications Rear axle Model R020T R035T Type Banjo type, full floating Reduction Model D2H D035H Type Single-reduction hypoid gear Gear ratio 5.285 5.714 6.166 Differential Tooth shape Straight bevel gear Gear oil Grade Normal: Maximum air temperature during operation below 40°C API GL-5 SAE90 *Hot area: Maximum air temperature during operation above 40°C API GL-5 SAE140 Quantity dm 3 {L} 2.7 {2.7} 4.5 {4.5} Mass kg 180 to 190 (Approx.) 250 (Approx.) MODIFICATION SUMMARY ---===SME_1005_00071_0007.djvu===--- 5 31 (1) Indications in "SPECIFICATIONS" are different. Tire pressures specified for each tire size are shown on the tire pressure la- bel. All models -- (2) Wheel nut tightening torque values of the "WHEEL AND TIRE" section are different. All models Same as be- fore except these explained here. (3) Values in "Service standards" of the "WHEEL AND TIRE" section are differ- ent. Service standards (Unit: mm) All models -- Group Contents of different points Application Service procedure Tire size Wheel type 205/75R16C 113/111N 16 × 5.5K-115 8R17.5 117/116L 17.5 × 5.25-115 8.5R17.5 121/120M 17.5 × 6.00-127 Location Maintenance item Standard value Limit Remedy 3 Disc wheel 16 × 5.5K-115 Flatness (at hub surface) 0.4 -- Replace Lateral runout (sideway deflection) 1.5 -- Radial runout (vertical deflection) 1.5 -- 17.5 × 5.25-115 Flatness (at hub surface) 0.3 -- Lateral runout (sideway deflection) 1.8 -- Radial runout (vertical deflection) 1.8 -- 17.5 × 6.00-127 Flatness (at hub surface) 0.3 -- Lateral runout (sideway deflection) 1.5 -- Radial runout (vertical deflection) 1.5 -- ---===SME_1005_00071_0008.djvu===--- 6 37B (1) Indications in "SPECIFICATIONS" are different. Power steering gear assembly All models Same as be- fore except these explained here. 52 (1) In "INSTRUMENT PANEL", the driver upper panel is different. All models Same as be- fore except these explained here. Group Contents of different points Application Service procedure Item Specifications Manufacturer Unisia JKC Type Ball nut type Form Integral form Item number 448-00305 Gear ratio 22.2 Cylinder diameter 80 MODIFICATION SUMMARY ---===SME_1005_00071_0009.djvu===---