---===SME_1005_00031_0001.djvu===--- diesel engine, chassis and electrical Supplement Pub.No.TWLE0607-2, OCTOBER 2007 Shop Manual For Venezuela ---===SME_1005_00031_0001.djvu===--- diesel engine, chassis and electrical Supplement Pub.No.TWLE0607-2, OCTOBER 2007 Shop Manual For Venezuela ---===SME_1005_00031_0002.djvu===--- GROUP INDEX MODIFICATION SUMMARY ................... BRAKE <FULL AIR BRAKE>................. FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso FP-R series truck, and includes proce- dures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. As this Shop Manual is published as a supplement to the following Shop Manuals, please refer to the followings for information not included in this manual. Diesel Engine 6D2 .... ... ................. Pub. No. TWJE0605 Chassis FP. FV................... .......... .Pub. No. TWLE0607 Electrical FP. FV .................... ....... . Pub. No. THLE0602 For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. Applicable models FP-R OCTOBER 2007 ©2007 Mitsubishi Fuso Truck & Bus Corporation Printed in Japan ---===SME_1005_00031_0003.djvu===--- 1 MODIFICATION SUMMARY ---===SME_1005_00031_0004.djvu===--- 2 1. Engine This section describes the differences from those in the Shop Manual diesel engine 6D2 (Pub.No. TWJE0605). When servicing the components which are not covered herein, please refer to the above Shop Manual. Be sure to check the differences described in the following before servicing. Group Contents of different points Applicable model Service procedure 11 Engine The lubricant and/or sealant for cylinder head is different. (Marked with is differ- ent.) ALL The service procedures are the same except those given here. 13A Fuel and engine con- trol <Mechanical governor> 13B Fuel and en- gine control <Electrical governor> The fuel tank bracket for the fuel tank is different. ALL The service procedures are the same except those given here. 15 Intake and exhaust Exhaust pipe and muffler are added. P Installation sequence Follow the removal sequence in reverse. ALL -- Lubricant and/or sealant Mark Points of application Specified lubricant and/or sealant Quantity Rocker contact surface on valve cap Engine oil As required Lip of valve stem seal Valve stem and periphery of valve Periphery of nozzle tube end ThreeBond 1211 As required Periphery of sealing cap ThreeBond 1386 D As required P Removal sequence 1 Clamp 6 Front pipe 12 Exhaust pipe bracket A 2 U-bolt 7 Rubber cushions 13 Exhaust pipe bracket B 3 Muffler 8 Muffler bracket 14 Clamp 4 Muffler bracket 9 Pipe clamp stay 15 Tail pipe 5 Exhaust brake unit 10 Clamp (See Gr35A.) 11 Rubber cushions * a: Turbocharger coupler MODIFICATION SUMMARY ---===SME_1005_00031_0005.djvu===--- 3 15 Intake and exhaust ALL -- Installation procedure Installation: Clamps Tighten the nuts just enough to loosely retain the clamps so that they can eas- ily be moved. Tighten the nut at A until the ends of the clamps at A contact with each oth- er. Completely tighten the nut at B after tightening the nut at A. CAUTION Do not overtighten the nut B, or the clamps and muffler may become damaged. Installation: Rubber cushions Compress the rubber cushions until the dimensions shown in the illustra- tion are achieved. Group Contents of different points Applicable model Service procedure Tightening torque (Unit: N·m {kgf·m}) Mark Parts to be tightened Tightening torque Remarks Bolt (front pipe mounting) 85 to 110 {8.7 to 11.0} -- Nut (front pipe mounting) Bolt (clamp mounting) 20±3{2.0±0.3} -- ---===SME_1005_00031_0006.djvu===--- 4 2. Chassis This section describes the differences from those in the Shop Manual chassis FP.FV (Pub.No. TWLE0607). When servicing the components which are not covered herein, please refer to the above Shop Manual. Be sure to check the differences described in the following before servicing. 3. Electrical This section describes the differences from those in the Shop Manual electrical FP.FV (Pub.No. THLE0602). When servicing the components which are not covered herein, please refer to the above Shop Manual. Be sure to check the differences described in the following before servicing. Group Contents of different points Service procedure 00 (1) A power train model is added. -- 35B Brake system differs. Auto drain valve is added. See Gr35B. Group Contents of different points Applicable model Service procedure 54 Electrical Wattage for license plate lamp is different. ALL -- MODEL NAME ENGINE CLUTCH TRANSMIS- SION PROPELLER SHAFT FRONT AXLE REAR AXLE REDUCTION & DIFFERENTIAL FP517GR2LNGA 6D24-T2 C12M41 M120S2 × 5 P140 (M) F090T R12T D12H Item Specifications License Plate Lamp 10W MODIFICATION SUMMARY ---===SME_1005_00031_0007.djvu===--- 35B-1 GROUP 35B BRAKE <FULL AIR BRAKE> STRUCTURE AND OPERATION 1. Brake System .................................................................................. 35B-2 2. Auto Drain Valve ....................................................................... 35B-4 ON-VEHICLE INSPECTION AND ADJUSTMENT 1. Inspection of the Auto Drain Valve ............................................... 35B-6 AUTO DRAIN VALVE ...................................................................... 35B-8 For other detail except for the items described above, please refer to Shop Manual chassis FP.FV Pub.No. TWLE0607 GROUP 35B BRAKE <FULL AIR BRAKE>. ---===SME_1005_00031_0008.djvu===--- 35B-2 1. Brake System STRUCTURE AND OPERATION ---===SME_1005_00031_0009.djvu===---