---===SME_1002_00030_0001.djvu===--- Shop Manual diesel engine, chassis and electrical Pub.No.TWSE0721-1, JULY 2009 Supplement For Vietnam ---===SME_1002_00030_0001.djvu===--- Shop Manual diesel engine, chassis and electrical Pub.No.TWSE0721-1, JULY 2009 Supplement For Vietnam ---===SME_1002_00030_0002.djvu===--- Pub.No.TWSE0721-1, JULY 2009 ---===SME_1002_00030_0003.djvu===--- GROUP INDEX FUEL AND ENGINE CONTROL ........... INTAKE AND EXHAUST....................... DOOR .................................................... ELECTRICAL ........................................ FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. As this Shop Manual is published as a supplement to the following Shop Manuals, please refer to the followings for information not included in this manual. 4D3 diesel engine ....... ................. Pub. No. TWDE0720 CANTER chassis ........ ...... ....... .... Pub. No. TWSE0721 CANTER electrical ...... .................. Pub. No. THSE0709 For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JULY 2009 Applicable models FE ©2009 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1002_00030_0004.djvu===--- 13-1 GROUP 13 FUEL AND ENGINE CONTROL ENGINE CONTROL ........................................................................ 13-30 INJECTION PUMP .......................................................................... 13-36 For other detail except for the items described above, please refer to Shop Manual 4D3 (Euro 2) Pub. No. TWDE0720 GROUP 13 FUEL AND ENGINE CONTROL. ---===SME_1002_00030_0005.djvu===--- 13-30 Removal sequence Installation sequence Follow the removal sequence in reverse. CAUTION Install the cables taking care that they do not touch the metal edges. Tightening torque (Unit: N·m {kgf·m}) Removal procedure Removal: Accelerator pedal Hold the hook of the stopper with pliers, remove the accelerator pedal while twisting the stopper to approximately 15 degrees. CAUTION Do not pull the stopper too hard. It could be damaged. Mark Parts to be tightened Tightening torque Remarks Adjusting nut of accelerator control cable <FE8> 9.8 to 14.7 {1.0 to 1.5} -- Adjusting nut of engine stop cable Adjusting nut of stopper bolt 9to14{0.9to1.4} -- Nut (idle control cable mounting) 2 to 2.5 {0.2 to 0.25} -- 1 Knob 2 Idle control cable 3 Clip 4 Accelerator control cable 5 Accelerator pedal (See later section.) 6 Accelerator link (See later section.) 7 Engine stop cable 8 Fuel-cut motor ENGINE CONTROL ---===SME_1002_00030_0006.djvu===--- 13 13-31 Installation procedure Installation: Engine stop cable With the stop lever pressed against the stopper bolt with the force of 100 to 150 N {10 to 15 kgf}, tighten the engine stop ca- ble without play. Adjust the cable tension so that the movement of the stop lever when the lever is released is as shown in the illustration. After adjustment, start the engine and confirm that the engine can be stopped by turning the starter switch into the ACC posi- tion. Installation: Accelerator control cable <FE8> Connect the accelerator control cable to the accelerator link. Without the accelerator pedal pressed, connect the accelerator control cable to the control lever of the injection pump. Adjust the tension of the accelerator control cable. The amount of warpage of the cable when the middle of the cable is pressed with the force of 5 to 7 N {0.5 to 0.7 kgf} should be as shown in the illustration. Press the accelerator pedal until the control lever touches the stopper bolt. Adjust the stopper bolt for the specified clearance between the contact surfaces of the accelerator pedal and stopper bolt. ---===SME_1002_00030_0007.djvu===--- 13-36 Disassembly sequence Assembly sequence Follow the disassembly sequence in reverse. WARNING Fuel ignites easily. Do not get it near flame or heat. Wipe up any spilled diesel fuel thoroughly since it can cause a fire. 1 Accelerator control cable 2 Control cable bracket 3 Engine stop cable 4 Eyebolt 5 Fuel feed pipe 6 Eyebolt 7 Fuel feed pipe 8 Injection pipe 9 Overflow valve 10 Fuel return hose 11 Fuel return pipe 12 Eyebolt 13 Oil pipe 14 Eyebolt 15 Fuel suction pipe 16 Eyebolt 17 Air pipe 18 Pump stay 19 Injection pump 20 O-ring * a: Timing gear case * b: Front plate : Non-reusable parts INJECTION PUMP ---===SME_1002_00030_0008.djvu===--- 15-1 GROUP 15 INTAKE AND EXHAUST INTAKE MANIFOLD ......................................................................... 15-22 For other detail except for the items described above, please refer to Shop Manual 4D3 (Euro 2) Pub. No. TWDE0720 GROUP 15 INTAKE AND EXHAUST. ---===SME_1002_00030_0009.djvu===---