---===SME_1002_00028_0001.djvu===--- Shop Manual diesel engine, chassis and electrical Pub.No.TWSE0611-8, JULY 2009 For GCC 2010 Model Supplement ---===SME_1002_00028_0001.djvu===--- Shop Manual diesel engine, chassis and electrical Pub.No.TWSE0611-8, JULY 2009 For GCC 2010 Model Supplement ---===SME_1002_00028_0002.djvu===--- Pub.No.TWSE0611-8, JULY 2009 ---===SME_1002_00028_0003.djvu===--- GROUP INDEX MODIFICATION SUMMARY ................. FUEL AND ENGINE CONTROL ........... STEERING ............................................ ELECTRICAL ........................................ FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso CANTER series truck, and includes pro- cedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. As this Shop Manual is published as a supplement to the following Shop Manuals, please refer to the followings for information not included in this manual. 4D3 diesel engine ....... ................. Pub. No. TWDE0610 CANTER chassis .. ............ ....... .....Pub. No. TWSE0611 CANTER electrical ...... .................. Pub. No. THSE0604 For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. JULY 2009 Applicable models FE, FG ©2009 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1002_00028_0004.djvu===--- 1 MODIFICATION SUMMARY ---===SME_1002_00028_0005.djvu===--- 2 1. Engine This section describes only the differences from "4D3 Shop Manual diesel engine" (Pub.No. TWDE0610). Be sure to check the differences described in the following before servicing. Group Contents of different points Application Service procedure 13 (1) The service procedure for spare tank is added due to the addition of the spare tank. All models See Gr13. (2) In "FUEL FILTER", the tightening torque of the eyebolts is different. Same as before except these explained here. 14 (1) In the Service standards for RADIATOR, the check value for air leakage from radiator is different. Service standards FE8, FG8 Same as before except these explained here. Location Maintenance item Standard value Limit Remedy 14 Air leakage from radiator (air pressure 177 kPa {1.8 kgf/ cm 2 }) 0cm 3 {0 mL} -- Replace MODIFICATION SUMMARY ---===SME_1002_00028_0006.djvu===--- 3 2. Chassis This section describes only the differences from "CANTER Shop Manual chassis" (Pub. No. TWSE0611). Be sure to check the differences described in the following before servicing. Group Contents of different points Application Service procedure 00 (1) New powertrain combination added. All models Same as before except these explained here. 22 (1) The transmission mounting support is changed. Removal sequence FE85C-Z Same as before except these explained here. Vehicle model Engine Clutch Transmission Propeller shaft Rear axle Reduction and differential FE71PBN4LADD 4D34 C3W28 M025S5 P2 R020T D2H FE73PB6LADD 4D34 C3W28 M025S5 P2 R020T D2H FE73PE6LADD 4D34 C3W28 M025S5 P2 R020T D2H FE84PC6LADD 4D34 C4W30 M035S5 P3 R030T D3H FE84PCD6LGSD 4D34 C4W30 M035S5 P3 R030T D3H FE84PE6LADD 4D34 C4W30 M035S5 P3 R030T D3H FE84PE6WLGSD 4D34 C4W30 M035S5 P3 R030T D3H FE85PC6LADD 4D34 C4W30 M035S5 P3 R035T D035H FE85PE6LADD 4D34 C4W30 M035S5 P3 R035T D035H FE85PG6LADD 4D34 C4W30 M035S5 P3 R035T D035H FE85CDZLADD 4D33 C4W30 M035S5 P3 R040T D040H FE85CHZLADD 4D33 C4W30 M035S5 P3 R040T D040H FG83PE6LGSD 4D34 C3W28 M035S5 Front: P2 Rear: P3 R030T Front: D1H Rear: D3H FG83PE6WLGSD 4D34 C3W28 M035S5 Front: P2 Rear: P3 R030T Front: D1H Rear: D3H 1 Propeller shaft (See Gr25.) 2 Parking brake cable (See Gr36.) 3 Transmission * a: Transmission mounting support ---===SME_1002_00028_0007.djvu===--- 4 27 (1) New reduction gear ratio (marked ) added to "Specifications" table. FE84 <D3H> Same as before except these explained here. 31 (1) New tire size (marked ) added to "Specifications" table. FE8 Same as before except these explained here. 37B (1) The specifications for the power steering gear assembly differ. Power steering gear assembly All models Same as before except these explained here. Group Contents of different points Application Service procedure Item Specifications FE Rear axle Model R030T Type Banjo type, full floating Reduction Model D3H Type Single-reduction hypoid gear Gear ratio 5.714 6.166 Tire size Wheel type 7.00-16-10 113/111L 6.50R16-10 109/107M 16 × 5.50F-115 7.50R16-10 119/117M 7.50R16-12 121/120M 7.50R16-14 123/121L 16 × 6.00GS-127 Item Specifications FE (except FE85C), FG FE85C Manufacturer Unisia JKC Steering Systems Type Ball nut type Form Integral form Manufacturer's item number 448-00305 448-00207 Gear ratio 22.2 22.7 Cylinder diameter mm 80 85 MODIFICATION SUMMARY ---===SME_1002_00028_0008.djvu===--- 5 37B (2) The following parts are different in "STEERING COLUMN". The shock absorbing rubber is abolished. The shape of the lever shaft bolt is changed. The shape of the steering column support is changed. Disassembly sequence All models Same as before except these explained here. (3) The service procedure for power steering gear assembly and drag link. All models See Gr37B. Group Contents of different points Application Service procedure 1 Lever cover 2 Lever protector 3 Pin 4 Lock lever 5 Lever shaft nut 6 Lever shaft bolt 7 Spacer 8 Pin 9 Collar 10 Tilting and telescoping lever 11 Spring 12 Steering column support 13 Steering column * a:L i n k p l a t e : Non-reusable parts ---===SME_1002_00028_0009.djvu===---