---===SME_1002_00015_0001.djvu===--- (EURO2) Pub.No.TWGE0928, NOVEMBER 2009 For Vietnam/Philippine ---===SME_1002_00015_0001.djvu===--- (EURO2) Pub.No.TWGE0928, NOVEMBER 2009 For Vietnam/Philippine ---===SME_1002_00015_0002.djvu===--- ---===SME_1002_00015_0003.djvu===--- Pub.No.TWGE0928, NOVEMBER 2009 ---===SME_1002_00015_0004.djvu===--- GROUP INDEX GENERAL ............................................. ENGINE ................................................. LUBRICATION ...................................... FUEL AND ENGINE CONTROL ........... COOLING .............................................. INTAKE AND EXHAUST....................... FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso 6D1 series diesel engine, and includes procedures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. NOVEMBER 2009 Applicable models 6D16T2 (EURO2) ©2009 Mitsubishi Fuso Truck & Bus Corporation ---===SME_1002_00015_0005.djvu===--- This Shop Manual contains the information classified into the following groups. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 AIR-CONDITIONER Group No. Group subject 54 ELECTRICAL ---===SME_1002_00015_0006.djvu===--- 00-1 GROUP 00 GENERAL VEHICLE MODEL CODING SYSTEM .............................................. 00-2 EQUIPMENT TYPE CODING SYSTEM ............................................ 00-3 POWER TRAIN TABLE ...................................................................... 00-4 HOW TO READ THIS MANUAL ....................................................... 00-6 1. Illustrated Parts Breakdown and Service Procedures ..................... 00-8 2. How to Read Circuits ........................................................................ 00-10 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ...... 00-14 PRECAUTIONS FOR MAINTENANCE OPERATION .................... 00-16 JACKING UP THE VEHICLE........................................................... 00-26 TABLE OF STANDARD TIGHTENING TORQUES ........................ 00-28 ---===SME_1002_00015_0007.djvu===--- 00-2 1 Basic vehicle type F Cab-over engine truck 2 Drive system M 4×2G.V.W.16ton 3 Development sequential number 6 4 Suspension 5 Leaf suspension 5 Engine 7 6D16 6 Wheel base H 4100 to 4400 mm N 5600 to 5900 mm 7 Chassis arrangement for use none Standard use F Fire engine use 8 Engine type S Turbo-charged 9 Steering position L Left-hand drive vehicle 10 Export specification 1 7 4 35 2 9 8 6 FM657HF L S 10 DJ3 VEHICLE MODEL CODING SYSTEM ---===SME_1002_00015_0008.djvu===--- 00 00-3 Component Name plate marking Code description Engine 6D16T2 6 D 1 6 T 2 Classification of turbocharger With turbocharger Order of development within same series Order of development among different series Diesel engine No. of cylinders (6: six cylinders) Clutch C6W35 C 6 W 35 Disc OD Facing material (W: Woven) Load carrying capacity of truck class (ton- nage) Initial letter of the clutch Transmission M060S6 M 060 S 6 Forward speeds Type of mesh (S: Synchromesh) Load carrying capacity of truck class (ton- nage) Initial letter of the transmission Propeller shaft P8 P 8 Load carrying capacity of truck class (ton- nage) Initial letter of the propeller shaft Front axle F650T F 650 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton- nage) Initial letter of the front axle Rear axle R080T R 080 T Vehicle type (T: Truck) Load carrying capacity of truck class (ton- nage) Initial letter of the rear axle Reduction and differential D8H D 8 H Tooth profile (H: Hypoid gear) Load carrying capacity of truck class (ton- nage) Initial letter of the reduction & differential EQUIPMENT TYPE CODING SYSTEM ---===SME_1002_00015_0009.djvu===---