---===SME_1002_00005_0001.djvu===--- Pub.No.THME0912, NOVEMBER 2009 Shop Manual electrical For Vietnam/Philippine (EURO2) ---===SME_1002_00005_0001.djvu===--- Pub.No.THME0912, NOVEMBER 2009 Shop Manual electrical For Vietnam/Philippine (EURO2) ---===SME_1002_00005_0002.djvu===--- ---===SME_1002_00005_0003.djvu===--- Pub.No.THME0912, NOVEMBER 2009 ---===SME_1002_00005_0004.djvu===--- GROUP INDEX FOREWORD This Shop Manual is published for the information and guidance of personnel responsible for maintenance of Mitsubishi Fuso FM series trucks, and includes proce- dures for adjustment and maintenance services. We earnestly look forward to seeing that this manual is made full use of in order to perform correct services with no wastage. For more details, please consult your nearest authorized Mitsubishi Fuso dealer or distributors. Kindly note that the specifications and maintenance ser- vice figures are subject to change without prior notice in line with improvement which will be effected from time to time in the future. NOVEMBER 2009 Applicable models FM (EURO2) ©2009 Mitsubishi Fuso Truck & Bus Corporation GENERAL ................................................ SPECIFICATIONS .................................... STRUCTURE AND OPERATION............. TROUBLESHOOTING ............................. POWER, CHARGE AND GROUND CIRCUIT ................................................... ENGINE STARTING AND STOPPING CIRCUIT................................ LIGHTING CIRCUIT ................................. METER CIRCUIT...................................... INDICATOR AND WARNING LAMP CIRCUIT ........................................ CAB SIDE ELECTRICAL CIRCUIT ......... CHASSIS SIDE ELECTRICAL CIRCUIT ................................................... ENGINE AND TRANSMISSION SIDE ELECTRICAL CIRCUIT .................. OTHER CIRCUIT...................................... ELECTRICAL EQUIPMENT INSTALLATION POSITIONS ................... INSPECTION OF ELECTRICAL EQUIPMENT ............................................ STARTER AND ALTERNATOR ............... ON-VEHICLE INSPECTION AND ADJUSTMENT ......................................... CONNECTOR CONFIGURATION CHART ..................................................... ---===SME_1002_00005_0005.djvu===--- This Shop Manual contains the information classified into the following groups. 1. ENGINE volume 2. CHASSIS volume 3. ELECTRICAL volume Group No. Group subject 11 ENGINE 12 LUBRICATION 13 FUEL AND ENGINE CONTROL 14 COOLING 15 INTAKE AND EXHAUST Group No. Group subject 21 CLUTCH 22 MANUAL TRANSMISSION 25 PROPELLER SHAFT 26 FRONT AXLE 27 REAR AXLE 31 WHEEL, TIRE 33 FRONT SUSPENSION 34 REAR SUSPENSION 35 BRAKE 36 PARKING BRAKE 37 STEERING 41 BUMPER, FRAME 42 CAB MOUNTING, TILT 43 DOOR 51 EXTERIOR 52 INTERIOR 55 VENTILATION Group No. Group subject 54 ELECTRICAL ---===SME_1002_00005_0006.djvu===--- CONTENTS 54-00A GENERAL VEHICLE MODEL CODING SYSTEM............................................... 54-00A-2 EQUIPMENT TYPE CODING SYSTEM............................................... 54-00A-3 POWER TRAIN TABLE ....................... 54-00A-4 HOW TO READ THIS MANUAL .......... 54-00A-6 1. Illustrated Parts Breakdown and Service Procedures.................... 54-00A-8 2. How to Read Circuits...................... 54-00A-10 CHASSIS NUMBER, ENGINE NUMBER AND NAME PLATE ........................... 54-00A-14 PRECAUTIONS FOR MAINTENANCE OPERATION ...................................... 54-00A-16 JACKING UP THE VEHICLE............. 54-00A-26 TABLE OF STANDARD TIGHTENING TORQUES .......................................... 54-00A-28 54-00B SPECIFICATIONS SPECIFICATIONS ............................... 54-00B-2 54-00C STRUCTURE AND OPERATION 1. Starter....................................................... 54-00C-2 2. Alternator ................................................. 54-00C-3 3. Lighting .................................................... 54-00C-6 4. MUTIC (Multipurpose Timing Control Unit) ......................................................... 54-00C-7 54-00D TROUBLESHOOTING TROUBLESHOOTING ......................... 54-00D-2 54-01 POWER, CHARGE AND GROUND CIRCUIT HIGH-CURRENT FUSE BOX ................. 54-01-2 RELAY AND FUSE BOX ........................ 54-01-4 RELAY AND FUSE BOX CIRCUIT......................................... 54-01-6 POWER CIRCUIT .......................... 54-01-7 RESERVE POWER CIRCUIT....... 54-01-16 BATTERY CHARGING CIRCUIT....................................... 54-01-17 GROUND ..................................... 54-01-18 54-02 ENGINE STARTING AND STOPPING CIRCUIT ENGINE STARTING CIRCUIT ...... 54-02-2 ENGINE STOPPING CIRCUIT ...... 54-02-3 54-03 LIGHTING CIRCUIT HEADLAMP CIRCUIT ................... 54-03-2 FOG LAMP CIRCUIT..................... 54-03-3 TAIL, CLEARANCE AND LICENSE PLATE LAMPS CIRCUIT .............. 54-03-4 STOP LAMP CIRCUIT................... 54-03-5 TURN SIGNAL AND HAZARD LAMP CIRCUIT ............................. 54-03-6 BACKUP LAMP CIRCUIT ............. 54-03-7 CAB AND SPOT LAMP CIRCUIT......................................... 54-03-8 ILLUMINATION LAMP CIRCUIT......................................... 54-03-9 104 110 115 125 130 210 215 310 315 320 325 330 340 345 348 ---===SME_1002_00005_0007.djvu===--- 54-04 METER CIRCUIT METER CLUSTER INTERNAL CIRCUIT......................................... 54-04-2 TACHOMETER CIRCUIT .............. 54-04-3 SPEEDOMETER CIRCUIT ............ 54-04-4 FUEL GAUGE CIRCUIT ................ 54-04-5 WATER TEMPERATURE GAUGE CIRCUIT......................................... 54-04-6 54-05 INDICATOR AND WARNING LAMP CIRCUIT PARKING BRAKE INDICATOR CIRCUIT......................................... 54-05-2 BRAKE WARNING CIRCUIT ........ 54-05-3 AIR CLEANER ELEMENT WARNING CIRCUIT......................................... 54-05-4 WATER LEVEL AND OVERHEATING WARNING CIRCUIT ...................... 54-05-5 ENGINE OIL PRESSURE WARNING CIRCUIT ...................... 54-05-6 ENGINE OIL FILTER WARNING CIRCUIT......................................... 54-05-7 CAB TILT WARNING CIRCUIT..... 54-05-8 54-06 CAB SIDE ELECTRICAL CIRCUIT CIGARETTE LIGHTER CIRCUIT .. 54-06-2 AUDIO CIRCUIT ............................ 54-06-3 WIPER AND WASHER CIRCUIT .. 54-06-4 HORN CIRCUIT ............................. 54-06-5 AIR-CONDITIONER CIRCUIT ....... 54-06-6 54-07 CHASSIS SIDE ELECTRICAL CIRCUIT EXHAUST BRAKE CIRCUIT......... 54-07-2 54-08 ENGINE AND TRANS- MISSION SIDE ELECTRI- CAL CIRCUIT TRANSMISSION POWER TAKE-OFF CIRCUIT......................................... 54-08-2 FULL POWER POWER TAKE-OFF CIRCUIT ..................... 54-08-3 54-09 OTHER CIRCUIT MUTIC (MULTIPURPOSE TIMING CONTROL UNIT) CIRCUIT ........... 54-09-2 54-10 ELECTRICAL EQUIP- MENT INSTALLATION POSITIONS Cab side SWITCH............................................. 54-10-2 RELAY, ELECTRONIC CONTROL UNIT AND FUSE ............ 54-10-3 METER, BUZZER AND MOTOR ............................................. 54-10-4 AIR-CONDITIONER .......................... 54-10-5 DOOR ................................................ 54-10-6 ROOF ................................................ 54-10-7 CAB ................................................... 54-10-8 TILT ................................................... 54-10-9 JOINTS OF MAIN HARNESS CONNECTORS ............................... 54-10-10 Engine and transmission ENGINE ........................................... 54-10-12 TRANSMISSION ............................. 54-10-13 Chassis side SWITCH AND SENSOR.................. 54-10-14 FUSE ............................................... 54-10-15 MAGNETIC VALVE, BUZZER, AND MOTOR ........................................... 54-10-16 JOINTS OF HARNESS CONNECTORS ............................... 54-10-17 OTHERS .......................................... 54-10-18 401 410 412 420 425 510 515 520 530 536 538 550 610 612 614 616 620 710 850 853 910 A B C D E F G H J R S T U V W X ---===SME_1002_00005_0008.djvu===--- 54-11 INSPECTION OF ELEC- TRICAL EQUIPMENT #001 to #179 SWITCH ............................ 54-11-2 #180 to #249 RELAY .............................. 54-11-6 #250 to #349 SENSOR ........................... 54-11-8 #350 to #409 CONTROL UNIT ............... 54-11-9 #410 to #509 MOTOR ........................... 54-11-10 #560 to #609 MAGNETIC VALVE ........ 54-11-11 #610 to #649 BUZZER, HORN ............. 54-11-12 #650 to #699 LAMP .............................. 54-11-13 #750 to #859 OTHER............................ 54-11-13 #860 BATTERY..................................... 54-11-15 #890 METER ......................................... 54-11-18 54-12 STARTER AND ALTERNATOR #930 STARTER....................................... 54-12-2 #940 ALTERNATOR ............................. 54-12-16 54-13 ON-VEHICLE INSPECTION AND ADJUSTMENT #950 INSPECTION OF ALTERNATOR .. 54-13-2 #951 INSPECTION OF REGULATOR .... 54-13-3 #960 HEADLAMP AIMING ..................... 54-13-4 54-14 CONNECTOR CONFIGURATION CHART CONNECTOR CONFIGURATION CHART .................................................... 54-14-2 ---===SME_1002_00005_0009.djvu===---